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Remote health monitoring is a powerful tool to provide preventive care and early intervention for populations-at-risk. Such monitoring systems are becoming available nowadays due to recent advancements in Internet-of-Things (IoT) paradigms, enabling ubiquitous monitoring. These systems require a high level of quality in attributes such as availability and accuracy due to patients critical conditions in the monitoring. Deep learning methods are very promising in such health applications to obtain a satisfactory performance, where a considerable amount of data is available. These methods are perfectly positioned in the cloud servers in a centralized cloud-based IoT system. However, the response time and availability of these systems highly depend on the quality of Internet connection. On the other hand, smart gateway devices are unable to implement deep learning methods (such as training models) due to their limited computational capacities. In our previous work, we proposed a hierarchical computing architecture (HiCH), where both edge and cloud computing resources were efficiently exploited, allocating heavy tasks of a conventional machine learning method to the cloud servers and outsourcing the hypothesis function to the edge. Due to this local decision making, the availability of the system was highly improved. In this paper, we investigate the feasibility of deploying the Convolutional Neural Network (CNN) based classification model as an example of deep learning methods in this architecture. Therefore, the system benefits from the features of the HiCH and the CNN, ensuring a high-level availability and accuracy. We demonstrate a real-time health monitoring for a case study on ECG classifications and evaluate the performance of the system in terms of response time and accuracy.
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WeldMon: A Cost-effective Ultrasonic Welding Machine Condition Monitoring System
Ultrasonic welding machines play a critical role in the lithium battery industry, facilitating the bonding of batteries with conductors. Ensuring high-quality welding is vital, making tool condition monitoring systems essential for early-stage quality control. However, existing monitoring methods face challenges in cost, downtime, and adaptability. In this paper, we present WeldMon, an affordable ultrasonic welding machine condition monitoring system that utilizes a custom data acquisition system and a data analysis pipeline designed for real-time analysis. Our classification algorithm combines auto-generated features and hand-crafted features, achieving superior cross-validation accuracy (95.8% on average over all testing tasks) compared to the state-of-the-art method (92.5%) in condition classification tasks. Our data augmentation approach alleviates the dataset shift problem, enhancing tool condition classification accuracy by 8.3%. All algorithms run locally, requiring only 385 milliseconds to process data for each welding cycle. We deploy WeldMon and a commercial system on an actual ultrasonic welding machine, performing a comprehensive comparison. Our findings highlight the potential for developing cost-effective, high-performance, and reliable tool condition monitoring systems.
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- Award ID(s):
- 2126246
- PAR ID:
- 10541883
- Editor(s):
- Chakrabarti, Satyajit; Paul, Rajashree
- Publisher / Repository:
- IEEE
- Date Published:
- Edition / Version:
- 1
- Volume:
- 1
- Issue:
- 1
- ISSN:
- 979-8-3503-0413-8
- ISBN:
- 979-8-3503-0413-8
- Page Range / eLocation ID:
- 0310 to 0319
- Subject(s) / Keyword(s):
- Condition monitoring Training Welding Acoustics Real-time systems Robustness Classification algorithms
- Format(s):
- Medium: X Size: 2Mb Other: pdf
- Size(s):
- 2Mb
- Location:
- New York, NY, USA
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1109/UEMCON59035.2023.10315983
