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Printed electronics are gaining significant interest due to their design flexibility, low fabrication cost, and rapid design-to-manufacturing turnaround. Conventional substrates for printed electronics are often based on nonbiodegradable polymers such as polyimide that pose high environmental challenges by creating massive e-waste and pollution. As the demand for printed electronics and sensors increases, the ability to print such devices on biodegradable substrates can provide a solution to such environmental problems. However, current printing technologies are based on liquids and inks that are incompatible with biodegradable substrates, such as paper. Here, we present a dry-printing process, namely, a dry additive nanomanufacturing (Dry-ANM) technique, for printing conductive silver lines and patterns on biodegradable papers for flexible hybrid papertronics. Pure and dry nanoparticles are generated by pulsed laser ablation of a silver target that is then transported through a nozzle and directed onto paper substrates, where they are deposited and laser-sintered in real time to form the desired pattern without damaging the paper. The effects of different printing parameters on the paper-burning threshold are investigated, and the electrical properties of the lines are characterized by using different line thicknesses and sintering laser power densities. In addition, the mechanical and electrical properties of the printed lines and patterns are evaluated by bending and twisting tests. Furthermore, the feasibility of printing silver on different paper types is demonstrated. This research can potentially lead to biodegradable and environmentally friendly printed electronics and sensors.
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This content will become publicly available on February 1, 2026
Laser-assisted dry printing eco-friendly paper-based humidity and temperature sensors
Monitoring humidity and temperature is critical for many applications, including enhancing food production in greenhouses and open farms. This demands for environmentally friendly, cost-effective, and biocompatible sensors. Paper-based sensors meet these requirements as they are cost-effective, eco-friendly, and adaptable to varying agricultural conditions due to their affordability, biodegradability, and flexibility. This research developed printed capacitance-based humidity and resistance-based temperature sensors using a dry additive nanomanufacturing technique on four distinct types of commercially available uncoated paper substrates. Based on the principles of a capacitor and resistor, humidity and temperature sensors were fabricated by printing silver interdigitated electrodes on papers with varying solubility and thicknesses to measure the humidity absorption capability and the printed silver electrode’s response to temperature change. The sensors successfully detected the changes in relative humidity levels from 20 to 90% and temperature variations from 25 to 50 °C. The humidity and temperature sensors developed in this study have strong implications for use in smart agricultural applications, food supply, food storage, and preservation. Since these sensors are affordable, biodegradable, and environmentally friendly, they can be intended for one- or two-time applications and safely disposed of after use.
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- Award ID(s):
- 2134024
- PAR ID:
- 10567536
- Publisher / Repository:
- LIA
- Date Published:
- Journal Name:
- Journal of Laser Applications
- Volume:
- 37
- Issue:
- 1
- ISSN:
- 1042-346X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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