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Title: Characterizing friction for fiber reinforced composites manufacturing: Method development and effect of process parameters
In automated layup manufacturing processes of fiber-reinforced polymer composites, the quality of the manufactured part is strongly dependent on frictional behavior. Improper control of frictional forces can lead to defect formation. Frictional sliding rheometry tests provide an innovative methodology to accurately characterize the tool-ply friction of unidirectional (UD) prepreg employing unique annular plate geometries. The effect of processing parameters (temperature, velocity, and normal force) on the frictional response of a carbon fiber prepreg was studied. Moreover, utilizing custom designed plate geometries coupled with optically transparent fixtures allowed for in-situ quantification of the prepreg-rigid surface contact area along with simultaneous characterization of the process parameter-dependent frictional mechanisms. Our findings highlight the reduction in frictional forces with increasing temperature, attributed to the increased resin flowability, while increases in sliding rates resulted in a pronounced increase in the frictional forces. The effect of applied load on the frictional characteristics was more complicated due to contributions from both the adhesive and normal forces. Finally, the results were interpreted in light of the contact area measurements performed at different temperatures, normal force, and sliding rate.  more » « less
Award ID(s):
1854185
PAR ID:
10573509
Author(s) / Creator(s):
; ; ; ;
Publisher / Repository:
ElSevier
Date Published:
Journal Name:
Composites Part B: Engineering
Volume:
236
Issue:
C
ISSN:
1359-8368
Page Range / eLocation ID:
109777
Subject(s) / Keyword(s):
Carbon fiber Prepreg Rheological properties Optical microscopy Friction
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
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