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Benefits of employing graphene nanopletlates (GNPLs) in composite structures include mechanical as well as multifunctional properties. Understanding the impedance behavior of GNPLs reinforced syntactic foams may open new applications for syntactic foam composites. In this work, GNPLs reinforced syntactic foams were fabricated and tested for DC and AC electrical properties. Four sets of syntactic foam samples containing 0, 0.1, 0.3, and 0.5 vol% of GNPLs were fabricated and tested. Significant increase in conductivity of syntactic foams due to the addition of GNPLs was noted. AC impedance measurements indicated that the GNPLs syntactic foams become frequency dependent as the volume fraction of GNPLs increases. With addition of GNPLs, the characteristic of the syntactic foams are also observed to transition from dominant capacitive to dominant resistive behavior.
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This content will become publicly available on March 5, 2026
Moisture-Driven Morphology Changes in the Thermal and Dielectric Properties of TPU-Based Syntactic Foams
Syntactic foams are a promising candidate for applications in marine, oil and gas industries in underwater cables and pipelines due to their excellent insulation properties. The effective transmission of electrical energy through cables requires insulation materials with a low loss factor and low dielectric constant. Similarly, in transporting fluid through pipelines, thermal insulation is crucial. However, both applications are susceptible to potential environmental degradation from moisture exposure, which can significantly impact the material’s properties. This study addresses the knowledge gap by examining the implications of prolonged moisture exposure on thermoplastic polyurethane elastomer (TPU) and TPU-derived syntactic foam via various multi-scale material characterization methods. This research investigates a flexible syntactic foam composed of TPU and glass microballoons (GMBs) fabricated through selective laser sintering. The study specifically examines the effects of moisture exposure over periods of 90 and 160 days, in conjunction with varying GMB volume fractions of 0%, 20%, and 40%. It aims to elucidate the resulting microphase morphological changes, their underlying mechanisms, and the subsequent impact on thermal transport and dielectric properties, all in comparison to unaged samples of the same material. Our findings reveal that increasing the volume fraction of GMB in TPU-based syntactic foam reduces its thermal conductivity and specific heat capacity. However, moisture exposure did not significantly affect the foam’s thermal conductivity. Additionally, we found that the dielectric constant of the syntactic foams decreases with increasing volume fraction of GMB and decreasing frequency of the applied field, which is due to limited molecular orientation in response to the field. Finally, moisture exposure affects the dielectric loss factor of TPU-based syntactic foams with GMBs, possibly due to the distribution morphology of hard and soft segments in TPU.
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- Award ID(s):
- 2046476
- PAR ID:
- 10592215
- Publisher / Repository:
- mdpi
- Date Published:
- Journal Name:
- Polymers
- Volume:
- 17
- Issue:
- 5
- ISSN:
- 2073-4360
- Page Range / eLocation ID:
- 691
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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