This paper presents a mid-air haptic interface device enabled by a piezoelectric micromachined ultrasonic transducer (pMUT) array achieving an unprecedentedly high transmission pressure of 2900 Pa at a 15 mm distance for the first time. The structure is based on sputtered potassium sodium niobate (K,Na)NbO3 (KNN) thin film with a high piezoelectric coefficient (𝑒𝑒31 ~ 8-10 C/m2). A prototype KNN pMUT array composed of 15×15 dual-electrode circular-shape diaphragms exhibits a resonant frequency around 92.4 kHz. Testing results show a transmitting sensitivity of 120.8 Pa/cm2 per volt under only 12 Vp-p excitation at the natural focal point of 15 mm away, which is at least 3 times that of previously reported AlN pMUTs at a similar frequency. Furthermore, an instant non-contact haptic stimulation of wind-like sensation on human palms has been realized. As such, this work sheds light on a new class of pMUT array with high acoustic output pressure for human-machine interface applications, such as consumer electronics and AR/VR systems. 
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                            IMPROVED PERFORMANCE OF PASSIVE LAYER-FREE CURVED PMUT ARRAY
                        
                    
    
            We have successfully demonstrated a novel, passive layer-free, curved piezoelectric micromachined ultrasound transducer (PMUT) array, using a sacrificial curved glass template and 30% scandium-doped aluminum nitride (Sc-AlN) as the active layer. The PMUTs were fabricated using a curved, suspended borosilicate glass template created via a chip-scale glass-blowing technique, onto which electrodes and the piezoelectric layer were deposited. The glass layer was thereafter selectively removed. We characterized the performance of a 13 × 13 curved PMUT (cPMUT) array using an electrical impedance analyzer, a Laser Doppler Vibrometer (LDV), and hydrophone pressure measurements. Our results reveal a device resonance frequency of approximately 1.8 MHz in air, with LDV analysis indicating a significantly enhanced low-frequency response of 1.68 nm/V—a fivefold improvement over conventional curved PMUTs with a passive layer. Additionally, acoustic characterization in water showed that this array generates an acoustic pressure of approximately 80 kPa at a 4.4 mm focal distance, with a beam width of 5 mm, and achieves a spatial peak pulse average intensity (ISPPA) of 216 mW/cm2 when driven off-resonance. Furthermore, we demonstrate 20-degree steering capability using our data acquisition system. These advancements highlight significant potential for enhancing the precision and efficacy of medical imaging and therapeutic applications, particularly in ultrasonic diagnostics and treatments. 
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                            - Award ID(s):
- 2053591
- PAR ID:
- 10629023
- Editor(s):
- Chan, Jenna F; Rajaraman, Swaminathan
- Publisher / Repository:
- Proceeding of the Solid Sensors, Actuators and Microsystems Workshop 2024, Hilton Head
- Date Published:
- Subject(s) / Keyword(s):
- Ultrasound transducers array scandium-doped aluminum nitride chip-scale glass blowing curved glass structures piezoelectric micromachined ultrasound transducer (PMUT) curved PMUTs (cPMUT)
- Format(s):
- Medium: X
- Location:
- Hilton Head, SC
- Sponsoring Org:
- National Science Foundation
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