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Dropwise condensation is well known to result in better heat transfer performance owing to efficient condensate/droplet removal, which can be harnessed in various industrial heat/mass transfer applications such as power generation and conversion, water harvesting/desalination, and electronics thermal management. The key to enhancing condensation via the dropwise mode is thin low surface energy coatings (<100 nm) with low contact angle hysteresis. Ultrathin (<5 nm) silane self assembled monolayers (or SAMs) have been widely studied to promote dropwise condensation due to their minimal thermal resistance and scalable integration processes. Such thin coatings typically degrade within an hour during condensation of water vapor. After coating failure, water vapor condensation transitions to the inefficient filmwise mode with poor heat transfer performance. We enhance silane SAM quality and durability during water vapor condensation on copper compared to state of the art silane coatings on metal surfaces. We achieve this via (i) surface polishing to sub-10 nm levels, (ii) pure oxygen plasma surface treatment, and (iii) silane coating integration with the copper substrate in an anhydrous/moisture-free environment. The resulting silane SAM has low contact angle hysteresis (≈20°) and promotes efficient dropwise condensation of water for >360 hours without any visible sign of coating failure/degradation in the absence of non condensable gases. We further demonstrate enhanced heat transfer performance (≈5 7× increase over filmwise condensation) over an extended period of time. Surface characterization data post-condensation leads us to propose that in the absence of non-condensable gases in the vapor environment, the silane SAM degrades due to reduction and subsequent dissolution of copper oxide at the oligomer-substrate interface. The experiments also indicate that the magnitude of surface subcooling (or condensation rate) affects the rate of coating degradation. This work identifies a pathway to durable dropwise promoter coatings that will enable efficient heat transfer in industrial applications.
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A dual-biomimetic surface with leaf-skeleton-based hierarchical structures for efficient atmospheric water harvesting
Atmospheric water harvesting (AWH) has been extensively researched as a sustainable solution to current freshwater scarcity. Various bioinspired AWH surfaces have been developed to enhance water-harvesting performance, yet challenges remain in optimizing their structures. In this work, we report a dual-biomimetic AWH surface that combines beetle-inspired heterogeneous wettability with leaf-skeleton-based hierarchical microstructures on a rigid substrate. An authentic leaf skeleton innovatively serves as the mask during photolithography complemented by O2-plasma treatment, enabling precise design of superhydrophilic SiO2 structures with a hierarchy of vein orders forming reticulate meshes on a hydrophobic Si substrate. This design facilitates enhanced water collection through intricate reticulate meshes and directional droplet transport along the abundant multi-order veins. Such AWH surface shows a water-harvesting efficiency of 172 mg cm−2 h−1, increasing up to 62% and 58% over the pristine SiO2/Si wafer and Si wafer, respectively. Additionally, the role of structure orientation in the open-surface droplet transport is explored while the AWH surface is vertically placed during the water-harvesting process. This work highlights the potential of using meticulous natural designs, like leaf skeletons, to improve AWH surfaces, with broad applications in compact devices, such as on-chip evaporative cooling and planar microfluidics manipulation.
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- Award ID(s):
- 2309664
- PAR ID:
- 10644547
- Publisher / Repository:
- AIP
- Date Published:
- Journal Name:
- Applied Physics Letters
- Volume:
- 126
- Issue:
- 1
- ISSN:
- 0003-6951
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1063/5.0235697
