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Abstract Clutches are integral components in robotic systems, enabling programming of system stiffness and precise control over a wide range of motion types. While different types of clutches exist, electroadhesive (EA) clutches present several key advantages, such as flexibility, low mass, low power consumption, simplicity, and fast response. Achieving high EA stress in EA clutches has remained a challenge, however, necessitating high voltage input or a large contact area to achieve the desired force. In this work, an EA clutch is proposed with a high EA stress achieved by taking fracture mechanics into account and using a high dielectric composite layer while still maintaining a comparable high switching speed to other dielectric‐based EA clutches. The maximum EA stress is observed to be 108.8 N cm−2, which is four times larger than what has been reported previously among dielectric‐based EA clutches at room temperature. This high EA stress clutch can facilitate miniaturization and lower the operating voltage as well as extend to high load capacity applications. The proposed approach holds promise for advancements in various domains, including haptics (both kinesthetic and cutaneous), exoskeletons, walking robots, and other systems that require compliance, low mass, and precise force control.
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This content will become publicly available on February 14, 2026
High-performance electroadhesive clutches with multilayered architecture
Electroadhesive (EA) clutches are promising for advanced motion and force control in robotics, haptics, and rehabilitation, owing to their compactness and light weight. However, their practical use is limited by the inability to deliver high forces at low voltages, primarily due to a lack of understanding of their mechanics. We introduce a novel deformable body fracture mechanics approach and high-resolution strain field imaging to reveal that nonuniform stress distributions cause EA clutches to fail through delamination and crack propagation. Using this insight, we developed EA clutches sustaining 22 newtons over 1 square centimeter at 100 volts, achieving the highest stress per voltage among similar clutches. This was achieved by incorporating a soft interlayer and peeling stopper for uniform stress distribution and mitigating the failure modes. These EA clutches were integrated into a lightweight ring-based wearable system for finger rehabilitation and haptics. Our findings lay the groundwork for designing low-voltage, high-performance EA clutches for next-generation motion and force control applications.
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- Award ID(s):
- 2106191
- PAR ID:
- 10652001
- Publisher / Repository:
- American Association for the Advancement of Science
- Date Published:
- Journal Name:
- Science Advances
- Volume:
- 11
- Issue:
- 7
- ISSN:
- 2375-2548
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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