Application of inhibitors is an established and cost-effective method to mitigate internal corrosion of mild steel pipelines in the oil and gas industry. Conventionally, surfactant-type organic inhibitors are frequently applied based on their critical micelle concentration (CMC) values and their adsorption to mild steel evaluated based on laboratory tests that show a reduction in corrosion rate. In this work, the relationship between reduction in corrosion rate, CMC and inhibitor surface saturation concentration on mild steel was studied using model quaternary ammonium inhibitors with different alkyl tail lengths. The quaternary ammonium model compounds were synthesized in-house and characterized by 1H-NMR before their use. Their CMCs were determined using surface tension measurements. Results showed that, although the CMC value and surface saturation concentration were the same for two of the inhibitors tested, there was no relationship observed between measured CMC values, surface saturation concentrations, and the calculated corrosion efficiencies for the five model inhibitor compounds tested. Consequently, using CMC values as a measurement for injection of inhibitors might not be considered as a reliable factor.
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A Platform Approach for Designing Sustainable Indole Thiosemicarbazone Corrosion Inhibitors with Enhanced Adsorption Properties
With an estimated global cost of $2.5 trillion per year, metal corrosion represents a major challenge across all industrial sectors. Numerous inorganic and organic corrosion inhibitors have been developed, but there are growing concerns about their toxicity and impact on the environment. Here, superior organic corrosion inhibitors based on indole-3-carboxaldehyde, a compound commonly found in the digestive system, and thiosemicarbazones, a safe class of ligands, were designed and studied for mild steel in pH 1 sulfuric acid solutions. Electroanalytical techniques and gravimetric tests revealed inhibition efficiencies as high as 98.9% at 30 °C. Models using Langmuir isotherms gave adsorption equilibrium constants Kads of 2 to 9 × 104 M–1 and corresponding Gibbs free energies of adsorption (ΔGads) as high as −41.44 kJ mol–1, indicating their chemisorption. SEM images confirmed the efficacy of these corrosion inhibitors, as surface features showed limited to no changes after tests. Surface analysis by XPS and LC-MS revealed inhibitor concentrations on the order of 0.7 to 1.8 μg cm–2 for the best compounds, further underlining their performance at low concentrations. Mapping of the surface by MALDI-MS further confirmed the homogeneous coating of the steel surface, with no visible fluctuations in concentrations. As all inhibitors shared the same indole thiosemicarbazone platform, unique structure–performance relationships were drawn from theoretical calculations. Notably, DFT and AIMD explained the differences in performance, highlighting the role of side groups in the distribution of the molecular orbitals and the role of water molecules in enhancing the electronic properties of the organic corrosion inhibitors and promoting their chemisorption.
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- Award ID(s):
- 2140342
- PAR ID:
- 10661430
- Publisher / Repository:
- American Chemical Society
- Date Published:
- Journal Name:
- Langmuir
- Volume:
- 41
- Issue:
- 12
- ISSN:
- 0743-7463
- Page Range / eLocation ID:
- 8407 to 8423
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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