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Thiol-acrylate photoresin containing dynamic disulfide bonds undergoes wavelength-selective photopolymerization under greenvs.UV light to produce a degradable step-growth networkvs.permanent chain-growth network.

 

Three-dimensional (3D) printing of metal components through powder bed fusion, material extrusion, and vat photopolymerization, has attracted interest continuously. Particularly, extrusion-based and photopolymerization-based processes employ metal particle-reinforced polymer matrix composites (PMCs) as raw materials. However, the resolution for extrusion-based printing is limited by the speed-accuracy tradeoff. In contrast, photopolymerization-based processes can significantly improve the printing resolution, but the filler loading of the PMC is typically low due to the critical requirement on raw materials’ rheological properties. Herein, we develop a new metal 3D printing strategy by utilizing micro-continuous liquid interface printing (μCLIP) to print PMC resins comprising nanoporous copper (NP-Cu) powders. By balancing the need for higher filler loading and the requirements on rheological properties to enable printability for the μCLIP, the compositions of PMC resin were optimized. In detail, the concentration of the NP-Cu powders in the resins can reach up to 40 wt% without sacrificing the printability and printing speed (10 μm·s−1). After sintering, 3D copper structures with microscale features (470 ± 140 μm in diameter) manifesting an average resistivity of 150 kΩ·mm can be realized. In summary, this new strategy potentially benefits the rapid prototyping of metal components with higher resolution at faster speeds.

 

Additive manufacturing (AM), also known as three-dimensional (3D) printing, is thriving as an effective and robust method in fabricating architected piezoelectric structures, yet most of the commonly adopted printing techniques often face the inherent speed-accuracy trade-off, limiting their speed in manufacturing sophisticated parts containing micro-/nanoscale features. Herein, stabilized, photo-curable resins comprising chemically functionalized piezoelectric nanoparticles (PiezoNPs) were formulated, from which microscale architected 3D piezoelectric structures were printed continuously via micro continuous liquid interface production ( μ CLIP) at speeds of up to ~60  μ m s -1 , which are more than 10 times faster than the previously reported stereolithography-based works. The 3D-printed functionalized barium titanate (f-BTO) composites reveal a bulk piezoelectric charge constant d 33 of 27.70 pC N -1 with the 30 wt% f-BTO. Moreover, rationally designed lattice structures that manifested enhanced, tailorable piezoelectric sensing performance as well as mechanical flexibility were tested and explored in diverse flexible and wearable self-powered sensing applications, e.g., motion recognition and respiratory monitoring. 

The emerging Internet of Things (IoTs) invokes increasing security demands that require robust encryption or anti‐counterfeiting technologies. Albeit being acknowledged as efficacious solutions in processing elaborate graphical information via multiple degrees of freedom, optical data encryption and anti‐counterfeiting techniques are typically inept in delivering satisfactory performance without compromising the desired ease‐of‐processibility or compatibility, thus leading to the exploration of novel materials and devices that are competent. Here, a robust optical data encryption technique is demonstrated utilizing polymer‐stabilized‐liquid‐crystals (PSLCs) combined with projection photoalignment and photopatterning methods. The PSLCs possess implicit optical patterns encoded via photoalignment, as well as explicit geometries produced via photopatterning. Furthermore, the PSLCs demonstrate improved robustness against harsh chemical environments and thermal stability and can be directly deployed onto various rigid and flexible substrates. Based on this, it is demonstrated that a single PSLC is apt to carry intricate information or serve as an exclusive watermark with both implicit features and explicit geometries. Moreover, a novel, generalized design strategy is developed, for the first time, to encode intricate and exclusive information with enhanced security by spatially programming the photoalignment patterns of a pair of cascade PSLCs, which further illustrates the promising capabilities of PSLCs in optical data encryption and anti‐counterfeiting.

 

Chronic cranial window (CCW) is an essential tool in enabling longitudinal imaging and manipulation of various brain activities in live animals. However, an active CCW capable of sensing the concealed in vivo environment while simultaneously providing longitudinal optical access to the brain is not currently available. Here we report a disposable ultrasound-sensing CCW (usCCW) featuring an integrated transparent nanophotonic ultrasonic detector fabricated using soft nanoimprint lithography process. We optimize the sensor design and the associated fabrication process to significantly improve detection sensitivity and reliability, which are critical for the intend longitudinal in vivo investigations. Surgically implanting the usCCW on the skull creates a self-contained environment, maintaining optical access while eliminating the need for external ultrasound coupling medium for photoacoustic imaging. Using this usCCW, we demonstrate photoacoustic microscopy of cortical vascular network in live mice over 28 days. This work establishes the foundation for integrating photoacoustic imaging with modern brain research.

 

Advancements in three‐dimensional (3D) printing technology have the potential to transform the manufacture of customized optical elements, which today relies heavily on time‐consuming and costly polishing and grinding processes. However the inherent speed‐accuracy trade‐off seriously constrains the practical applications of 3D‐printing technology in the optical realm. In addressing this issue, here, a new method featuring a significantly faster fabrication speed, at 24.54 mm³h⁻¹, without compromising the fabrication accuracy required to 3D‐print customized optical components is reported. A high‐speed 3D‐printing process with subvoxel‐scale precision (sub 5 µm) and deep subwavelength (sub 7 nm) surface roughness by employing the projection micro‐stereolithography process and the synergistic effects from grayscale photopolymerization and the meniscus equilibrium post‐curing methods is demonstrated. Fabricating a customized aspheric lens 5 mm in height and 3 mm in diameter is accomplished in four hours. The 3D‐printed singlet aspheric lens demonstrates a maximal imaging resolution of 373.2 lp mm⁻¹with low field distortion less than 0.13% across a 2 mm field of view. This lens is attached onto a cell phone camera and the colorful fine details of a sunset moth's wing and the spot on a weevil's elytra are captured. This work demonstrates the potential of this method to rapidly prototype optical components or systems based on 3D printing.

 

Artificial polariton bandgaps at infrared frequencies are investigated by exploiting the strong coupling of electromagnetic waves with induced electric dipoles in two‐dimensional (2D) indium tin oxide nanorod arrays (ITO‐NRAs). The electric dipoles originate from the collective oscillations of free electrons within the individual ITO nanorods undergoing plasmonic resonance. Controlling the near‐field interactions among the neighboring electric dipoles allows for manipulation of the collective polariton modes that are manifested as a polariton bandgap. A theoretical model is developed to understand the coupled phenomena underlying the unique characteristics of plasmon–polariton bandgaps. With high‐degree geometric control of the ITO‐NRAs, it is experimentally demonstrated that reducing the spacing between ITO nanorods in a square array strengthens the near‐field interactions and thus results in a redshift as well as broadening of the polariton bandgap. Furthermore, arranging ITO‐NRAs in a rectangular lattice breaks the symmetry with respect to the principle axis, which leads to a splitting of the collective polariton modes owing to the competition between the quasi‐longitudinally and quasi‐transversely coupled plasmon–polariton modes. The work highlights the use of a classical dipole coupling method for scaling polariton bandgaps to the infrared in artificial plasmonic lattices, thereby offering a new design dimension for infrared sensing, absorbers, and optical communications.