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Abstract Laser powder-bed fusion (L-PBF) additive manufacturing presents ample opportunities to produce net-shape parts. The complex laser-powder interactions result in high cooling rates that often lead to unique microstructures and excellent mechanical properties. Refractory high-entropy alloys show great potential for high-temperature applications but are notoriously difficult to process by additive processes due to their sensitivity to cracking and defects, such as un-melted powders and keyholes. Here, we present a method based on a normalized model-based processing diagram to achieve a nearly defect-free TiZrNbTa alloy via in-situ alloying of elemental powders during L-PBF. Compared to its as-cast counterpart, the as-printed TiZrNbTa exhibits comparable mechanical properties but with enhanced elastic isotropy. This method has good potential for other refractory alloy systems based on in-situ alloying of elemental powders, thereby creating new opportunities to rapidly expand the collection of processable refractory materials via L-PBF. 

Abstract The degree of short-range order (SRO) can influence the physical and mechanical properties of refractory multi-principal element alloys (RMPEAs). Here, the effect of SRO degree on the atomic configuration and properties of the equiatomic TiTaZr RMPEA is investigated using the first-principles calculations. Their key roles on the lattice parameters, binding energy, elastic properties, electronic structure, and stacking fault energy (SFE) are analyzed. The results show the degree of SRO has a significant effect on the physical and mechanical properties of TiTaZr. During the SRO degree increasing in TiTaZr lattice, the low SRO degree exacerbates the lattice distortion and the high SRO degree reduces the lattice distortion. The high degree of SRO improves the binding energy and elastic stiffness of the TiTaZr. By analyzing the change in charge density, this change is caused by the atomic bias generated during the formation of the SRO, which leading to a change in charge-density thereby affecting the metal bond polarity and inter-atomic forces. The high SRO degree also reduces SFE, which means the capability of plastic deformation of the TiTaZr is enhanced. 

Abstract Manufacturing and investigating metallic‐glass‐fiber‐reinforced epoxies is an important new attempt to present their potential to contribute to the aviation industry. In order to explore the energy absorption in novel CoFeSiB metallic‐glass‐fiber/epoxy resin composites, CoFeSiB/epoxy resin composite cylinders with different fiber volume fractions were prepared by a hot‐pressing method. The amorphism of the metal fibers was analyzed using x‐ray diffraction. The quasi‐static compression tests were performed on different fiber oriented samples with a diameter of 3.6 mm and a height of 7.2 mm. The sample with the fiber orientation [0°/90°] has a higher energy absorption capacity, compared to the one with the fiber orientation [0°/0°]. The dynamic‐ compression tests were performed on the [0°/0°] samples with a diameter of 3 mm and height of 6 mm at different air pressures. The compression fracture surfaces were examined by scanning electron microscope. Then the energy absorption mechanism of the composites was investigated. This study is of great significance for the energy absorption in amorphous metal fiber/epoxy composites.