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The quality of the processed products in CNC machining centers is a critical factor in manufacturing equipment. The anomaly detection and predictive maintenance functions are essential for improving efficiency and reducing time and costs. This study aims to strengthen service competitiveness by reducing quality assurance costs and implementing AI-based predictive maintenance services, as well as establishing a predictive maintenance system for CNC manufacturing equipment. The proposed system integrates preventive maintenance, time-based maintenance, and condition-based maintenance strategies. Using continuous learning based on long short-term memory (LSTM), the system enables anomaly detection, failure prediction, cause analysis, root cause identification, remaining useful life (RUL) prediction, and optimal maintenance timing decisions. In addition, this study focuses on roller-cutting devices that are essential in packaging processes, such as food, pharmaceutical, and cosmetic production. When rolling pins are machining with CNC equipment, a sensor system is installed to collect acoustic data, analyze failure patterns, and apply RUL prediction algorithms. The AI-based predictive maintenance system developed ensures the reliability and operational efficiency of CNC equipment, while also laying the foundation for a smart factory monitoring platform, thus enhancing competitiveness in intelligent manufacturing environments.
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“Optimized Asset Management in Distribution Systems Based on Predictive Risk Analysis
The paper introduces an optimal maintenance scheduler based on predictive assessment of risk of outage and equipment failure in distribution networks. The variety of severe weather conditions are observed and their impact on the network components is quantified. The equipment deterioration and failure rates are observed continuously across the space and time using heterogeneous data. The risk of weather-related outages for each component is generated in real-time, and can be extracted at multiple temporal and spatial scales depending on the application of interest. The optimal maintenance scheduling that minimizes the system risk while maintaining the economic investment limits is developed. The benefits of the framework are presented using a distribution network asset management example.
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- Award ID(s):
- 1636772
- PAR ID:
- 10110810
- Date Published:
- Journal Name:
- Energies
- ISSN:
- 1996-1073
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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