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1. Thermal and Exergy Analysis in UPS and Battery Rooms by Numerical Simulations

   Caceres, C ; Ortega, A ; Silva-Llanca, L ; Jones, G ; Sapia, N ( May 2018 , ITHERM)

   UPS (Uninterruptible Power Supply) units and batteries are essential subsystems in data centers or telecom industries to protect equipment from electrical power spikes, surges and power outages. UPS units handle electrical power and dissipate a large amount of heat, and possess a high efficiency. Therefore, cooling units (e.g., CRACs) are needed to manage the thermal reliability of this equipment. On the other hand, battery operating conditions and reliability are closely related to the ambient temperature according to battery manufacturers; reliability increases when the ambient room temperature is around 25ºC. This study analyzed different room configurations and scenarios using the commercial CFD software 6Sigma Room DCXTM. As a first approach, we evaluated the thermal behavior and cooling degradation using standard thermal performance metrics SHI (Supply Heat Index) and RHI (Return Heat Index). These are frequently implemented in data centers to measure the level of mixing between cold and hot air streams. The results from this evaluation showed that standard cooling practices are inefficient, as values for the two metrics differed considerably from industry recommendations. We also considered a metric from the second law of thermodynamics using exergy destruction. This technique allowed us to find the mechanisms that increase entropy generation the most, including viscous shear and air stream mixing. Reducing exergy destruction will result in lessening lost thermodynamic work and thus reduce energy required for cooling. Typically, UPS and batteries are located in different rooms due to the hydrogen generation by the batteries. The integration of both equipment in the same room is a new concept, and this study aims to analyze the thermal performance of the room. Adding controllability showed improvements by reducing the exergy destruction due to viscous dissipation while slightly increasing thermal mixing in the rooms. Ducting the return flows to avoid flow mixing increased pressure drop, but reduced heat transfer between the hot and cold air streams, which in turn, improved the thermal performance. In the study, we determined the optimal configuration and possible strategies to improve cooling while maintaining desirable battery temperatures. 

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2. Thermal Performance Evaluation of Three Types of Novel End-of-Aisle Cooling Systems

   https://doi.org/10.1115/IPACK2017-74016  

   Sahini, Manasa ; Agonafer, Dereje ; Pandiyan, Vijayalan ( August 2017 , ASME 2017 International Technical Conference and Exhibition on Packaging and Integration of Electronic and Photonic Microsystems)

   Data centers house a variety of compute, storage, network IT hardware where equipment reliability is of utmost importance. Heat generated by the IT equipment can substantially reduce its service life if Tjmax, maximum temperature that the microelectronic device tolerates to guarantee reliable operation, is exceeded. Hence, data center rooms are bound to maintain continuous conditioning of the cooling medium becoming large energy consumers. The objective of this work is to introduce and evaluate a new end-of-aisle cooling design which consists of three cooling configurations. The key objectives of close-coupled cooling are to enable a controlled cooling of the IT equipment, flexible as well as modular design, and containment of hot air exhaust from the cold air. The thermal performance of the proposed solution is evaluated using CFD modeling. A computational model of a small size data center room has been developed. Larger axial fans are selected and placed at rack-level which constitute the rack-fan wall design. The model consists of 10 electronic racks each dissipating a heat load of 8kw. The room is modeled to be hot aisle containment i.e. the hot air exhaust exiting for each row is contained and directed within a specific volume. Each rack has passive IT with no server fans and the servers are cooled by means of rack fan wall. The cold aisle is separated with hot aisle by means of banks of heat exchangers placed on the either sides of the aisle containment. Based on the placement of rack fans, the design is divided to three sub designs — case 1: passive heat exchangers with rack fan walls; case 2: active heat exchangers (HXs coupled with fans) with rack fan walls; case 3: active heat exchangers (hxs coupled with fans) with no rack fans. The cooling performance is calculated based on the thermal and flow parameters obtained for all three configurations. The computational data obtained has shown that the case 1 is used only for lower system resistance IT. However, case 2 and Case 3 can handle denser IT systems. Case 3 is the design that can consume lower fan energy as well as handle denser IT systems. The paper also discusses the cooling behavior of each type of design. 

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3. Identification and Characterization of Particulate Contaminants Found at a Data Center Using Airside Economization

   https://doi.org/10.1115/1.4043481  

   Shah, Jimil M. ; Misrak, Abel ; Agonafer, Dereje ; Kaler, Mike ( September 2019 , Journal of Electronic Packaging)

   Contamination due to the use of airside economizer has become a major issue that cost companies revenue. This issue will continue to rise as server components become smaller, densely packed, and as companies move into more polluted environments. Contaminants with small particles less than 10 μm are not noticeable; yet, these particles are most likely to get to areas where they can cause damage. Dust from different sources and suspended in air settles on surfaces of electrical components. The dust mainly contains two components: salts and metallic particles. The salts may be neutral or corrosive and the nature of the salt depends on the deliquescent humidity. For metallic particles, surveys are performed in various data centers in order to determine the limits in terms of weight per unit area and particle size distribution. It is necessary to first identify those contaminants that directly affect the information technology (IT) equipment in the data center. In this research, a real-world data center utilizing airside economization in an ANSI/ISA classified G2 environment was chosen for the study. Servers were removed and qualitative study of cumulative corrosion damage was carried out. The particulate contaminants were collected from different locations of a server and material characterization was performed using scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and Fourier transform infrared spectroscopy (FTIR). The analysis from these results helps to explain the impact of the contaminants on IT equipment reliability. 

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4. Identification and Characterization of Particulate Contaminants Found at a Data Center Using Airside Economization

   Shah, J.M. ( May 2019 , Journal of electronic packaging)

   Contamination due to the use of airside economizer has become a major issue that cost companies revenue. This issue will continue to rise as server components become smaller, densely packed, and as companies move into more polluted environments. Contaminants with small particles less than 10lm are not noticeable; yet, these particles are most likely to get to areas where they can cause damage. Dust from different sources and suspended in air settles on surfaces of electrical components. The dust mainly contains two components: salts and metallic particles. The salts may be neutral or corrosive and the nature of the salt depends on the deliquescent humidity. For metallic particles, surveys are performed in various data centers in order to determine the limits in terms of weight per unit area and particle size distribution. It is necessary to first identify those contaminants that directly affect the information technology (IT) equipment in the datacenter. In this research, a real-world data center utilizing airside economization in an ANSI/ISA classified G2 environment was chosen for the study. Servers were removed and qualitative study of cumulative corrosion damage was carried out. The particulate contaminants were collected from different locations of a server and material characterization was performed using scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and Fourier transform infrared spectroscopy (FTIR). The analysis from these results helps to explain the impact of the contaminants on IT equipment reliability. 

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5. Effects of Gaseous and Particulate Contaminants on Information Technology Equipment Reliability—A Review

   https://doi.org/10.1115/1.4051255  

   Saini, Satyam ; Shah, Jimil M. ; Shahi, Pardeep ; Bansode, Pratik ; Agonafer, Dereje ; Singh, Prabjit ; Schmidt, Roger ; Kaler, Mike ( September 2022 , Journal of Electronic Packaging)

   Abstract Over the last decade, several hyper-scale data center companies such as Google, Facebook, and Microsoft have demonstrated the cost-saving capabilities of airside economization with direct/indirect heat exchangers by moving to chiller-less air-cooled data centers. Under pressure from data center owners, information technology equipment OEMs like Dell and IBM are developing information technology equipment that can withstand peak excursion temperature ratings of up to 45 °C, clearly outside the recommended envelope, and into ASHRAEs A4 allowable envelope. As popular and widespread as these cooling technologies are becoming, airside economization comes with its challenges. There is a risk of premature hardware failures or reliability degradation posed by uncontrolled fine particulate and gaseous contaminants in presence of temperature and humidity transients. This paper presents an in-depth review of the particulate and gaseous contamination-related challenges faced by the modern-day data center facilities that use airside economization. This review summarizes specific experimental and computational studies to characterize the airborne contaminants and associated failure modes and mechanisms. In addition, standard lab-based and in-situ test methods for measuring the corrosive effects of the particles and the corrosive gases, as the means of testing the robustness of the equipment against these contaminants, under different temperature and relative humidity conditions are also reviewed. It also outlines the cost-sensitive mitigation techniques like improved filtration strategies and methods that can be utilized for efficient implementation of airside economization. 

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