skip to main content

Attention:

The NSF Public Access Repository (NSF-PAR) system and access will be unavailable from 11:00 PM ET on Thursday, October 10 until 2:00 AM ET on Friday, October 11 due to maintenance. We apologize for the inconvenience.


Title: Advancements in the treatment and processing of electronic waste with sustainability: a review of metal extraction and recovery technologies
The amount of electronic waste (e-waste) globally has doubled in just five years, from approximately 20 million tons to 40 million tons of e-waste generated per year. In 2016, the global amount of e-waste reached an all-time high of 44.7 million tons. E-waste is an invaluable unconventional resource due to its high metal content, as nearly 40% of e-waste is comprised of metals. Unfortunately, the rapid growth of e-waste is alarming due to severe environmental impacts and challenges associated with complex resource recovery that has led to the use of toxic chemicals. Furthermore, there is a very unfortunate ethical issue related to the flow of e-wastes from developed countries to developing countries. At this time, e-waste is often open pit burned and toxic chemicals are used without adequate regulations to recover metals such as copper. The recovered metals are eventually exported back to the developed countries. Thus, the current global circular economy of e-waste is not sustainable in terms of environmental impact as well as creation of ethical dilemmas. Although traditional metallurgical processes can be extended to e-waste treatment technologies, that is not enough. The complexity of e-waste requires the development of a new generation of metallurgical processes that can separate and extract metals from unconventional components such as polymers and a wide range of metals. This review focuses on the science and engineering of both conventional and innovative separation and recovery technologies for e-wastes with special attention being given to the overall sustainability. Physical separation processes, including disassembly, density separation, and magnetic separation, as well as thermal treatment of the polymeric component, such as pyrolysis, are discussed for the separation of metals and non-metals from e-wastes. The subsequent metal recovery processes through pyrometallurgy, hydrometallurgy, and biometallurgy are also discussed in depth. Finally, insights on future research towards sustainable treatment and recovery of e-waste are presented including the use of supercritical CO 2 .  more » « less
Award ID(s):
1706905
NSF-PAR ID:
10121158
Author(s) / Creator(s):
; ; ;
Date Published:
Journal Name:
Green Chemistry
Volume:
21
Issue:
5
ISSN:
1463-9262
Page Range / eLocation ID:
919 to 936
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Due to the rapid development of electronic devices and their shortened lifespans, waste electrical and electronic equipment (WEEE), or E-waste, is regarded as one of the most fast-growing wastes. Among the categories of E-waste, waste printed circuit boards (WPCBs) are considered the most complex waste materials, owing to their various constitutes, such as plastics, capacitors, wiring, and metal plating. To date, a variety of processing technologies have been developed and studied. However, due to the heterogeneous nature of WPCBs, a thorough study on both material characterization and physical separation was needed to provide a better understanding in material handling, as well as to prepare a suitable feedstock prior to the downstream chemical process. In the present study, integrated size and density separations were performed to understand the liberation of contained metals, particularly Cu and Au, from the plastic substrates. The separation performance was evaluated by the elemental concentration, distribution, and enrichment ratio of valuable metals in different size and density fractions. Further, SEM-EDS on the density separation products was carried out to characterize the surface morphology, elemental mapping, and quantified elemental contents. Moreover, thermo-gravimetric properties of waste PCBs were investigated by TGA, in order to understand the effect of temperature on volatile and combustible fractions during the thermal processing. 
    more » « less
  2. Abstract

    If the material intensive enterprises in an urban area of several million people shared physical resources that might otherwise be wasted, what environmental and public benefits would result? This study develops an algorithm based on lifecycle assessment tools for determining a city’sindustrial symbiosis potential—that is, the sum of the wastes and byproducts from a city’s industrial enterprises that could reasonably serve as resource inputs to other local industrial processes. Rather than report, as do many previous papers, on private benefits to firms, this investigation focuses on public benefits to cities by converting the maximum quantity of resources recoverable by local enterprises into an estimate of the capacity of municipal infrastructure conserved in terms of landfill space and water demand. The results here test this novel approach for the district of Mysuru (Mysore), India. We find that the industrial symbiosis potential calculated based on analysis of the inputs and outputs of ∼1000 urban enterprises, translates into 84 000 tons of industrial waste, greater than 74 000 tons of CO2e, and 22 million liters per day of wastewater. The method introduced here demonstrates how industrial symbiosis links private production and public infrastructure to improve the resource efficiency of a city by creating an opportunity to extend the capacity of public infrastructure and generate public health co-benefits.

     
    more » « less
  3. null (Ed.)
    Sustainable transition to low carbon and zero waste economy requires a macroscopic evaluation of opportunities and impact of adopting emerging technologies in a region. However, a full assessment of current physical flows and wastes is a tedious task, thus leading to lack of comprehensive assessment before scale up and adoption of emerging technologies. Utilizing the mechanistic models developed for engineering and biological systems with macroeconomic framework of Input-Output models, we propose a novel integrated approach to fully map the physical economy, that automates the process of mapping industrial flows and wastes in a region. The approach is demonstrated by mapping the agro-based physical economy of the state of Illinois, USA by using mechanistic models for 10 sectors, which have high impact on waste generation. Each model mechanistically simulates the material transformation processes in the economic sector and provides the material flow information for mapping. The model for physical economy developed in the form of a Physical Input-Output Table (PIOT) captures the interindustry physical interactions in the region and waste flows, thus providing insights into the opportunities to implement circular economy strategies i.e., adoption of recycling technologies at large scale. In Illinois, adoption of technologies for industrial waste-water & hog manure recycling will have the highest impact by reducing > 62 % of hog industry waste, > 99 % of soybean hull waste, and > 96 % of dry corn milling (corn ethanol production) waste reduction. Small % reduction in fertilizer manufacturing waste was also observed. The physical economy model revealed that Urea sector had the highest material use of 5.52E+08 tons and green bean farming with lowest material use of 1.30E+05 tons for the year modeled (2018). The mechanistic modeling also allowed to capture elemental flows across the physical economy with Urea sector using 8.25E+07 tons of carbon per operation-year (highest) and bean farming using 3.90E+04 tons of elemental carbon per operation-year (least). The approach proposed here establishes a connection between engineering and physical economy modeling community for standardizing the mapping of physical economy that can provide insights for successfully transitioning to a low carbon and zero waste circular economy. 
    more » « less
  4. Abstract

    Textile waste presents a major burden on the environment, contributing to climate change and chemical pollution as toxic dyes and finishing chemicals enter the environment through landfill leachate. Moreover, the majority of textile waste reaching landfills is discarded clothing, which could be reused or recycled. Here we investigate environmentally benign morphology changing of cotton textiles as a precursor for reintegration into a circular materials economy. At 50 °C using low concentrations of acids and bases, the interfiber structures of woven cotton were successfully degraded when treated with the following sequence of chemical treatment: citric acid, urea, sodium hydroxide, ammonium hydroxide, and sodium nitrate. Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM) reveal separation of the constituent fibers without depolymerization of the cellulose structure, and streaming potential measurements indicate that surface charge effects play a key role in facilitating degradation. The proposed reaction procedures show feasibility of effective waste-fabric recycling processes without chemically intensive processes, in which staple fibers are recovered and can be re-spun into new textiles.

     
    more » « less
  5. null (Ed.)
    Electronic waste (e-waste) is a rapidly developing environmental problem particularly for the most developed countries. There are technological solutions for processing it, but these are costly, and the cheaper option for most developed countries has been to export most of the waste to less developed countries. There are various laws and policies for regulating the processing of e-waste at different governance scales such as the international Basel Convention, the regional Bamoko Convention, and various national laws. However, many of the regulations are not fully implemented and there is substantial financial pressure to maintain the jobs created for processing e-waste. Mexico, Brazil, Ghana Nigeria, India, and China have been selected for a more detailed study of the transboundary movements of e-waste. This includes a systematic review of existing literature, the application of the Driver, Pressure, State, Impact, Response (DPSIR) framework for analysing complex problems associated with social ecological systems, and the application of the Life Cycle Assessment (LCA) for evaluating the environmental impact of electronic devices from their manufacture through to their final disposal. Japan, Italy, Switzerland, and Norway have been selected for the LCA to show how e-waste is diverted to developing countries, as there is not sufficient data available for the assessment from the selected developing countries. GOOD, BAD and UGLY outcomes have been identified from this study: the GOOD is the creation of jobs and the use of e-waste as a source of raw materials; the BAD is the exacerbation of the already poor environmental conditions in developing countries; the UGLY is the negative impact on the health of workers processing e-waste due to a wide range of toxic components in this waste. There are a number of management options that are available to reduce the impact of the BAD and the UGLY, such as adopting the concept of a circular economy, urban mining, reducing loopholes and improving existing policies and regulations, as well as reducing the disparity in income between the top and bottom of the management hierarchy for e-waste disposal. The overarching message is a request for developed countries to help developing countries in the fight against e-waste, rather than exporting their environmental problems to these poorer regions. 
    more » « less