skip to main content


Title: Discrete Layer Jamming for Variable Stiffness Co-Robot Arms
Abstract Continuous layer jamming is an effective tunable stiffness mechanism that utilizes vacuum to vary friction between laminates enclosed in a membrane. In this paper, we present a discrete layer jamming mechanism that is composed of a multilayered beam and multiple variable pressure clamps placed discretely along the beam; system stiffness can be varied by changing the pressure applied by the clamps. In comparison to continuous layer jamming, discrete layer jamming is simpler as it can be implemented with dynamic variable pressure actuators for faster control, better portability, and no sealing issues due to no need for an air supply. Design and experiments show that discrete layer jamming can be used for a variable stiffness co-robot arm. The concept is validated by quasi-static cantilever bending experiments. The measurements show that clamping 10% of the beam area with two clamps increases the bending stiffness by around 17 times when increasing the clamping pressure from 0 to 3 MPa. Computational case studies using finite element analysis for the five key parameters are presented, including clamp location, clamp width, number of laminates, friction coefficient, and number of clamps. Clamp location, number of clamps, and number of laminates are found to be most useful for optimizing a discrete layer jamming design. Actuation requirements for a variable pressure clamp are presented based on results from laminate beam compression tests.  more » « less
Award ID(s):
1738723
NSF-PAR ID:
10159249
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
Journal of Mechanisms and Robotics
Volume:
12
Issue:
1
ISSN:
1942-4302
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. null (Ed.)
    Abstract

    Variable stiffness structures lie at the nexus of soft robots and traditional robots as they enable the execution of both high-force tasks and delicate manipulations. Laminar jamming structures, which consist of thin flexible sheets encased in a sealed chamber, can alternate between a rigid state when a vacuum is applied and a flexible state when the layers are allowed to slide in the absence of a pressure gradient. In this work, an additional mode of controllability is added by clamping and unclamping the ends of a simple laminar jamming beam structure. Previous works have focused on the translational degree of freedom that may be controlled via vacuum pressure; here we introduce a rotational degree of freedom that may be independently controlled with a clamping mechanism. Preliminary results demonstrate the ability to switch between three states: high stiffness (under vacuum), translational freedom (with clamped ends, no vacuum), and rotational freedom (with ends free to slide, no vacuum).

     
    more » « less
  2. Abstract In this paper, we present a novel compliant robotic gripper with three variable stiffness fingers. While the shape morphing of the fingers is cable-driven, the stiffness variation is enabled by layer jamming. The inherent flexibility makes compliant gripper suitable for tasks such as grasping soft and irregular objects. However, their relatively low load capacity due to intrinsic compliance limits their applications. Variable stiffness robotic grippers have the potential to address this challenge as their stiffness can be tuned on demand of tasks. In our design, the compliant backbone of finger is made of 3D-printed PLA materials sandwiched between thin film materials. The workflow of the robotic gripper follows two basic steps. First, the compliant skeleton is driven by a servo motor via a tension cable and bend to a desired shape. Second, upon application of a negative pressure, the finger is stiffened up because friction between contact surfaces of layers that prevents their relative movement increases. As a result, their load capacity will be increased proportionally. Tests for stiffness of individual finger and load capacity of the robotic gripper are conducted to validate capability of the design. The results showed a 180-fold increase in stiffness of individual finger and a 30-fold increase in gripper’s load capacity. 
    more » « less
  3. Flexures provide precise motion control without friction or wear. Variable impedance mechanisms enable adapt- able and robust interactions with the environment. This paper combines the advantages of both approaches through layer jamming. Thin sheets of complaint material are encased in an airtight envelope, and when connected to a vacuum, the bending stiffness and damping increase dramatically. Using layer jamming structures as flexure elements leads to mechan- ical systems that can actively vary stiffness and damping. This results in flexure mechanisms with the versatility to transition between degrees of freedom and degrees of constraint and to tune impact response. This approach is used to create a 2-DOF, jamming-based, tunable impedance robotic wrist that enables passive hybrid force/position control for contact tasks. 
    more » « less
  4. DNA strand displacement cascades have proven to be a uniquely flexible and programmable primitive for constructing molecular logic circuits, smart structures and devices, and for systems with complex autonomously generated dynamics. Limiting their utility, however, strand displacement systems are susceptible to the spurious release of output even in the absence of the proper combination of inputs—so-called leak. A common mechanism for reducing leak involves clamping the ends of helices to prevent fraying, and thereby kinetically blocking the initiation of undesired displacement. Since a clamp must act as the incumbent toehold for toehold exchange, clamps cannot be stronger than a toehold. In this paper we systematize the properties of the simplest of strand displacement cascades (a translator) with toehold-size clamps. Surprisingly, depending on a few basic parameters, we find a rich and diverse landscape for desired and undesired properties and trade-offs between them. Initial experiments demonstrate a significant reduction of leak. 
    more » « less
  5. Abstract

    Jamming is a structural phenomenon that provides tunable mechanical behavior. A jamming structure typically consists of a collection of elements with low effective stiffness and damping. When a pressure gradient, such as vacuum, is applied, kinematic and frictional coupling increase, resulting in dramatically altered mechanical properties. Engineers have used jamming to build devices from tunable‐stiffness grippers to tunable‐damping landing gear. This study presents a rigorous framework that systematically guides the design of jamming structures for target applications. The force‐deflection behavior of major types of jamming structures (i.e., grain, fiber, and layer) in fundamental loading conditions (e.g., tension, shear, and bending) is compared. High‐performing pairs (e.g., grains in compression, layers in shear, and bending) are identified. Parameters that go into designing, fabricating, and actuating a jamming structure (e.g., scale, material, geometry, and actuator) are described, along with their effects on functional metrics. Two key methods to expand on the design space of jamming structures are introduced: using structural design to achieve effective tunable‐impedance behavior in specific loading directions, and creating hybrid jamming structures to utilize the advantages of different types of jamming. Collectively, this study elaborates and extends the jamming design space, providing a conceptual modeling framework for jamming‐based structures.

     
    more » « less