Abstract High energy photons (λ < 400 nm) are frequently used to initiate free radical polymerizations to form polymer networks, but are only effective for transparent objects. This phenomenon poses a major challenge to additive manufacturing of particle‐reinforced composite networks since deep light penetration of short‐wavelength photons limits the homogeneous modification of physicochemical and mechanical properties. Herein, the unconventional, yet versatile, multiexciton process of triplet–triplet annihilation upconversion (TTA‐UC) is employed for curing opaque hydrogel composites created by direct‐ink‐write (DIW) 3D printing. TTA‐UC converts low energy red light (λmax = 660 nm) for deep penetration into higher‐energy blue light to initiate free radical polymerizations within opaque objects. As proof‐of‐principle, hydrogels containing up to 15 wt.% TiO2filler particles and doped with TTA‐UC chromophores are readily cured with red light, while composites without the chromophores and TiO2loadings as little as 1–2 wt.% remain uncured. Importantly, this method has wide potential to modify the chemical and mechanical properties of complex DIW 3D‐printed composite polymer networks.
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Additive manufacturing of functional polymer-based composite with enhanced mechanoluminescence (ZnS:Mn) performance
Triboluminescence (TL) is a phenomenon of light emission induced by impact, stress, fracture, or an applied mechanical force. This phenomenon can be used to detect, evaluate, and predict mechanical failures in composites. In this report, we utilized manganese-doped zinc-sulphide (ZnS: Mn) and Polystyrene (PS) composite to fabricate a TL functional part via additive manufacturing. The morphology of the particles inside the polymer matrix were studied using scanning electron microscopy and micro CT scan. Thermoanalytical techniques such as differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were carried out to evaluate the thermal transitions and degradation of the composites. The mechanoluminescence performance of the printed samples is evaluated by three-point flexural test and observed to depend on processing conditions that can be utilized to achieve a strong light signal at different mechanical loads. The polymer composite fabrication and processing reduced particle size, enhanced particle dispersion, and altered the mechanical properties of the polymer to help increase the mechanoluminescence response up to 10 times in the 3D printed parts. The unique mechanoluminescence properties of 3D printed luminescent composite have great potential for structural monitoring applications.
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- PAR ID:
- 10207962
- Editor(s):
- Spearing, M; Tsai, SW; Karbhari, VM
- Publisher / Repository:
- Sage
- Date Published:
- Journal Name:
- Journal of Composite Materials
- Volume:
- 54
- Issue:
- 22
- ISSN:
- 0021-9983
- Page Range / eLocation ID:
- 3181 to 3188
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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