skip to main content


Title: Investigating the Precipitation Kinetics and Hardening Effects of γ” in Inconel 625 Using a Combination of Meso-Scale Phase-Field Simulations and Macro-Scale Precipitate Strengthening Calculations
Abstract

Precipitation strengthening of alloys by the formation of secondary particles (precipitates) in the matrix is one of the techniques used for increasing the mechanical strength of metals. Understanding the precipitation kinetics such as nucleation, growth, and coarsening of these precipitates is critical for evaluating their hardening effects and improving the yield strength of the alloy during heat treatment. To optimize the heat treatment strategy and accelerate alloy design, predicting precipitate hardening effects via numerical methods is a promising complement to trial-and-error-based experiments and the physics-based phase-field method stands out with the significant potential to accurately predict the precipitate morphology and kinetics. In this study, we present a phase-field model that captures the nucleation, growth, and coarsening kinetics of precipitates during isothermal heat treatment conditions. Thermodynamic data, diffusion coefficients, and misfit strain data from experimental or lower length-scale calculations are used as input parameters for the phase-field model. Classical nucleation theory is implemented to capture the nucleation kinetics. As a case study, we apply the model to investigate γ″ precipitation kinetics in Inconel 625. The simulated mean particle length, aspect ratio, and volume fraction evolution are in agreement with experimental data for simulations at 600 °C and 650 °C during isothermal heat treatment. Utilizing the meso-scale results from the phase-field simulations as input parameters to a macro-scale coherency strengthening model, the evolution of the yield strength during heat treatment was predicted. In a broader context, we believe the current study can provide practical guidance for applying the phase-field approach as a link in the multiscale modeling of material properties.

 
more » « less
Award ID(s):
1662854
NSF-PAR ID:
10225402
Author(s) / Creator(s):
; ; ; ; ;
Date Published:
Journal Name:
Proceedings of the ASME 2020 International Mechanical Engineering Congress and Exposition
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. null (Ed.)
    The deformation behavior of the extruded magnesium alloys Mg2Nd and Mg2Yb was investigated at room temperature. By using in situ energy-dispersive synchrotron X-ray diffraction compression and tensile tests, accompanied by Elasto-Plastic Self-Consistent (EPSC) modeling, the differences in the active deformation systems were analyzed. Both alloying elements change and weaken the extrusion texture and form precipitates during extrusion and subsequent heat treatments relative to common Mg alloys. By varying the extrusion parameters and subsequent heat treatment, the strengths and ductility can be adjusted over a wide range while still maintaining a strength differential effect (SDE) of close to zero. Remarkably, the compressive and tensile yield strengths are similar and there is no mechanical anisotropy when comparing tensile and compressive deformation, which is desirable for industrial applications. Uncommon for Mg alloys, Mg2Nd shows a low tensile twinning activity during compression tests. We show that heat treatments promote the nucleation and growth of precipitates and increase the yield strengths isotopically up to 200 MPa. The anisotropy of the yield strength is reduced to a minimum and elongations to failure of about 0.2 are still achieved. At lower strengths, elongations to failure of up to 0.41 are reached. In the Mg2Yb alloy, adjusting the extrusion parameters enhances the rare-earth texture and reduces the grain size. Excessive deformation twinning is, however, observed, but despite this the SDE is still minimized. 
    more » « less
  2. To obtain thorough understandings of precipitation process in heat-treatable Mg-Ca-Zn alloy, we revisited the precipitation process of a Mg-0.3Ca-0.6 Zn (at.%) dilute alloy during isothermal aging at 200 °C using an aberration-corrected scanning transmission electron microscope, atom probe tomography, and first-principles calculations. The monolayer G.P. zones form on the (0002)α plane in the peak-aged condition and transform into tri-atomic layer η'' and η' plates with a thickness of a single unit-cell height. The η' plates, then, form in pairs and stacks with energetically favorable 4–5 atomic layers of pure magnesium between the plates. While such a transformation path is similar to that seen in Mg-RE-Zn alloys (RE: rare-earth elements), the unique structure of coarse η1 plates that precipitate after the η' plates leads to a different precipitate microstructure evolution from the Mg-RE-Zn system. The η1 phase (Mg7Ca2Zn3) is unevenly distributed in the matrix after 100 h of aging and finally evolves to the equilibrium η phase (Mg10Ca3Zn6) phase with a hexagonal structure. First-principles calculations of energetics were performed to further identify the crystal structure and stability of the precipitates, supporting the following new precipitation sequence: S.S.S.S. → G.P. zones → η'' → η' → η' pairs and stacks / η1 → η 
    more » « less
  3. Selective laser melting (SLM) is one of the most widely used additive manufacturing technologies. Fabricating nickel-based superalloys with SLM has garnered significant interest from the industry and the research community alike due to the excellent high temperature properties and thermal stability exhibited by the alloys. Haynes-282 alloy, a γ′-phase strengthened Ni-based superalloy, has shown good high temperature mechanical properties comparable to alloys like R-41, Waspaloy, and 263 alloy but with better fabricability. A study and comparison of the effect of different heat-treatment routes on microstructure and mechanical property evolution of Haynes-282 fabricated with SLM is lacking in the literature. Hence, in this manuscript, a thorough investigation of microstructure and mechanical properties after a three-step heat treatment and hot isostatic pressing (HIP) has been conducted. In-situ heat-treatment experiments were conducted in a transmission electron microscopy (TEM) to study γ′ precipitate evolution. γ′ precipitation was found to start at 950 °C during in-situ heat-treatment. Insights from the in-situ heat-treatment were used to decide the aging heat-treatment for the alloy. The three-step heat-treatment was found to increase yield strength (YS) and ultimate tensile strength (UTS). HIP process enabled γ′ precipitation and recrystallization of grains of the as-printed samples in one single step. 
    more » « less
  4. Traditionally, precipitates in a material are thought to serve as obstacles to dislocation glide and cause hardening of the material. This conventional wisdom, however, fails to explain recent discoveries of ultrahigh-strength and large-ductility materials with a high density of nanoscale precipitates, as obstacles to dislocation glide often lead to high stress concentration and even microcracks, a cause of progressive strain localization and the origin of the strength–ductility conflict. Here we reveal that nanoprecipitates provide a unique type of sustainable dislocation sources at sufficiently high stress, and that a dense dispersion of nanoprecipitates simultaneously serve as dislocation sources and obstacles, leading to a sustainable and self-hardening deformation mechanism for enhanced ductility and high strength. The condition to achieve sustainable dislocation nucleation from a nanoprecipitate is governed by the lattice mismatch between the precipitate and matrix, with stress comparable to the recently reported high strength in metals with large amount of nanoscale precipitates. It is also shown that the combination of Orowan’s precipitate hardening model and our critical condition for dislocation nucleation at a nanoprecipitate immediately provides a criterion to select precipitate size and spacing in material design. The findings reported here thus may help establish a foundation for strength–ductility optimization through densely dispersed nanoprecipitates in multiple-element alloy systems. 
    more » « less
  5. Numerous laboratory studies in the past decade have demonstrated the ability of microbially induced calcite precipitation (MICP), a bio-mediated soil improvement method, to favorably transform a soil’s engineering properties including increased shear strength and stiffness with reductions in hydraulic conductivity and porosity. Despite significant advances in treatment application techniques and characterization of post-treatment engineering properties, relationships between biogeochemical conditions during precipitation and post-treatment material properties have remained poorly understood. Bacterial augmentation, stimulation, and cementation treatments can vary dramatically in their chemical constituents, concentrations, and ratios between researchers, with specific formulas oftentimes perpetuating despite limited understanding of their engineering implications. In this study, small-scale batch experiments were used to systematically investigate how biogeochemical conditions during precipitate synthesis may influence resulting bio-cementation and related material engineering behaviors. Aqueous solution chemistry was monitored in time to better understand the relationship between the kinetics of ureolysis and calcium carbonate precipitation, and resulting precipitates. Following all experiments, precipitates were evaluated using x-ray diffraction and scanning electron microscopy to characterize mineralogy and morphology. Results obtained from these investigations are expected to help identify the primary chemical and biological factors during synthesis that may control bio-cementation material properties and 
    more » « less