Abstract Buckling, a phenomenon historically considered undesirable, has recently been harnessed to enable innovative functionalities in materials and structures. While approaches to achieve specific buckling behaviors are widely studied, tuning these behaviors in fabricated structures without altering their geometry remains a major challenge. Here, we introduce an inverse design approach to tune buckling behavior in magnetically active structures through the variation of applied magnetic stimuli. Our proposed magneto-mechanical topology optimization formulation not only generates the geometry and magnetization distribution of these structures but also informs how the external magnetic fields should be applied to control their buckling behaviors. By utilizing the proposed strategy, we discover magnetically active structures showcasing a broad spectrum of tunable buckling mechanisms, including programmable peak forces and buckling displacements, as well as controllable mechano- and magneto-induced bistability. Furthermore, we experimentally demonstrate that multiple unit designs can be assembled into architectures, resulting in tunable multistability and programmable buckling sequences under distinct applied magnetic fields. By employing a hybrid fabrication method, we manufacture and experimentally validate the generated designs and architectures, confirming their ability to exhibit precisely programmed and tunable buckling behaviors. This research contributes to the advancement of multifunctional materials and structures that harness buckling phenomena, unlocking transformative potential for various applications, including robotics, energy harvesting, and deployable and reconfigurable devices.
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Digital synthesis of free-form multimaterial structures for realization of arbitrary programmed mechanical responses
Programming structures to realize any prescribed mechanical response under large deformation is highly desired for various functionalities, such as actuation and energy trapping. Yet, the use of a single material phase and heuristically developed structural patterns leads to restricted design space and potential failure to achieve specific target behaviors. Here, through a free-form inverse design approach, multiple hyperelastic materials with distinct properties are optimally synthesized into composite structures to precisely achieve arbitrary and extreme prescribed responses under large deformations. The digitally synthesized structures exhibit organic shapes and motions with irregular distributions of material phases. Within the structures, different materials play distinct roles yet seamlessly collaborate through sophisticated deformation mechanisms to produce the target behaviors, some of which are unachievable by a single material. While complex in geometry and material heterogeneity, the discovered structures are effectively manufactured via multimaterial fabrication with different polydimethylsiloxane (PDMS) elastomers with distinct behaviors and their highly nonlinear responses are physically and accurately realized in experiments. To enhance programmability, the synthesized structures are heteroassembled into architectures that exhibit highly complex yet navigable responses. The proposed synthesis, multimaterial fabrication, and heteroassembly strategy can be utilized to design function-oriented and situation-specific mechanical devices for a wide range of applications.
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- Award ID(s):
- 2047692
- NSF-PAR ID:
- 10333780
- Date Published:
- Journal Name:
- Proceedings of the National Academy of Sciences
- Volume:
- 119
- Issue:
- 10
- ISSN:
- 0027-8424
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Triboelectric nanogenerator (TENG) devices are extensively studied as a mechanical energy harvester and self‐powered sensor for wearable electronics and physiological monitoring. However, the conventional TENG fabrication involving assembling steps and using the single property of matrix material suffers from simple devices shape and a single level of mechanical response for sensing and energy harvesting. Here, the printed multimaterial matrix for multilevel mechanical‐responsive TENG with on‐demand reconfiguration of shape is reported. A multimaterial 3D printing approach by using dynamic photomask‐assisted direct ink writing printing together with a two‐stage curing hybrid ink is first developed. Multimaterial structures with location‐specific properties, such as tensile modulus, failure stress, and glass transition temperature for controlled deformation, crack propagation path, and sequential shape memory, are directly printed. The printed multimaterial structure with sequential deformation behavior is used to fabricate a multilevel‐TENG (mTENG) device for multiple level mechanical energy harvesters and sensors. It is demonstrated that the mTENG can be embedded in shoe insoles to achieve both comfortable wearing and motion state monitoring. This work provides a new approach to combine multimaterial 3D printing with TENG devices for functional wearable electronics as energy harvester and sensors.
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Abstract The properties of materials and structures typically remain fixed after being designed and manufactured. There is a growing interest in systems with the capability of altering their behaviors without changing geometries or material constitutions, because such reprogrammable behaviors could unlock multiple functionalities within a single design. We introduce an optimization-driven approach, based on multi-objective magneto-mechanical topology optimization, to design magneto-active metamaterials and structures whose properties can be seamlessly reprogrammed by switching on and off the external stimuli fields. This optimized material system exhibits one response under pure mechanical loading, and switches to a distinct response under joint mechanical and magnetic stimuli. We discover and experimentally demonstrate magneto-mechanical metamaterials and metastructures that realize a wide range of reprogrammable responses, including multi-functional actuation responses, adaptable snap-buckling behaviors, switchable deformation modes, and tunable bistability. The proposed approach paves the way for promising applications such as magnetic actuators, soft robots, and energy harvesters.more » « less
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Living systems are composed of a select number of biopolymers and minerals yet exhibit an immense diversity in materials properties. The wide-ranging characteristics, such as enhanced mechanical properties of skin and bone, or responsive optical properties derived from structural coloration, are a result of the multiscale, hierarchical structure of the materials. The fields of materials and polymer chemistry have leveraged equilibrium concepts in an effort to mimic the structure complex materials seen in nature. However, realizing the remarkable properties in natural systems requires moving beyond an equilibrium perspective. An alternative method to create materials with multiscale structures is to approach the issue from a kinetic perspective and utilize chemical processes to drive phase transitions. This Account features an active area of research in our group, reaction-induced phase transitions (RIPT), which uses chemical reactions such as polymerizations to induce structural changes in soft material systems. Depending on the type of phase transition (e.g., microphase versus macrophase separation), the resulting change in state will occur at different length scales (e.g., nm – μm), thus dictating the structure of the material. For example, the in situ formation of either a block copolymer or a homopolymer initially in a monomer mixture during a polymerization will drive nanoscale or macroscale transitions, respectively. Specifically, three different examples utilizing reaction-driven phase changes will be discussed: 1) in situ polymer grafting from block copolymers, 2) multiscale polymer nanocomposites, and 3) Lewis adduct-driven phase transitions. All three areas highlight how chemical changes via polymerizations or specific chemical binding result in phase transitions that lead to nanostructural and multiscale changes. Harnessing kinetic chemical processes to promote and control material structure, as opposed to organizing pre-synthesized molecules, polymers, or nanoparticles within a thermodynamic framework, is a growing area of interest. Trapping nonequilibrium states in polymer materials has been primarily focused from a polymer chain conformation viewpoint in which synthesized polymers are subjected to different thermal and processing conditions. The impact of reaction kinetics and polymerization rate on final polymer material structure is starting to be recognized as a new way to access different morphologies not available through thermodynamic means. Furthermore, kinetic control of polymer material structure is not specific to polymerizations and encompasses any chemical reaction that induce morphology transitions. Kinetically driven processes to dictate material structure directly impact a broad range of areas including separation membranes, biomolecular condensates, cell mobility, and the self-assembly of polymers and colloids. Advancing polymer material syntheses using kinetic principles such as RIPT opens new possibilities for dictating material structure and properties beyond what is currently available with traditional self-assembly techniques.more » « less
- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1073/pnas.2120563119
