skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Premade Nanoparticle Films for the Synthesis of Vertically Aligned Carbon Nanotubes
Carbon nanotubes (CNTs) offer unique properties that have the potential to address multiple issues in industry and material sciences. Although many synthesis methods have been developed, it remains difficult to control CNT characteristics. Here, with the goal of achieving such control, we report a bottom-up process for CNT synthesis in which monolayers of premade aluminum oxide (Al2O3) and iron oxide (Fe3O4) nanoparticles were anchored on a flat silicon oxide (SiO2) substrate. The nanoparticle dispersion and monolayer assembly of the oleic-acid-stabilized Al2O3 nanoparticles were achieved using 11-phosphonoundecanoic acid as a bifunctional linker, with the phosphonate group binding to the SiO2 substrate and the terminal carboxylate group binding to the nanoparticles. Subsequently, an Fe3O4 monolayer was formed over the Al2O3 layer using the same approach. The assembled Al2O3 and Fe3O4 nanoparticle monolayers acted as a catalyst support and catalyst, respectively, for the growth of vertically aligned CNTs. The CNTs were successfully synthesized using a conventional atmospheric pressure-chemical vapor deposition method with acetylene as the carbon precursor. Thus, these nanoparticle films provide a facile and inexpensive approach for producing homogenous CNTs.  more » « less
Award ID(s):
2016484
PAR ID:
10340426
Author(s) / Creator(s):
; ; ;
Date Published:
Journal Name:
C
Volume:
7
Issue:
4
ISSN:
2311-5629
Page Range / eLocation ID:
79
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Liu, Chang (Ed.)
    The synthesis of carbon nanotubes (CNTs) requires well-defined catalyst nanoparticles that can influence both diameter and chirality. Herein, catalyst nanoparticles containing both the catalyst and catalyst support material were developed. Bimetallic aluminum oxide–iron oxide (AlOx–Fe2O3) nanorice was synthesized from a mixture containing both aluminum and iron oleate precursors in the solution phase. The nanoparticles were assembled as a monolayer film on a silicon oxide (SiO2) substrate via organic linker molecules to synthesize vertically aligned carbon nanotubes (VA-CNTs). Microscopic and spectroscopic characterization of the premade catalyst nanoparticles and monolayer film assembly revealed the quality of the nanoscale assembly, which facilitated the successful growth of VA-CNTs. The length of the CNTs synthesized using these AlOx–Fe2O3 nanorice catalyst nanoparticles surpassed that of previously reported CNTs grown on bare SiO2 surfaces without oxide buffer layers. In addition, the CNTs appeared to be directly bonded/connected to the SiO2 substrate, suggesting CNT formation via the tip-growth mechanism. The effects of growth temperature and catalyst reduction time were evaluated to obtain high-yield VA-CNTs. 
    more » « less
  2. This research reports the development of 3D carbon nanostructures that can provide unique capabilities for manufacturing carbon nanotube (CNT) electronic components, electrochemical probes, biosensors, and tissue scaffolds. The shaped CNT arrays were grown on patterned catalytic substrate by chemical vapor deposition (CVD) method. The new fabrication process for catalyst patterning based on combination of nanoimprint lithography (NIL), magnetron sputtering, and reactive etching techniques was studied. The optimal process parameters for each technique were evaluated. The catalyst was made by deposition of Fe and Co nanoparticles over an alumina support layer on a Si/SiO2 substrate. The metal particles were deposited using direct current (DC) magnetron sputtering technique, with a particle ranging from 6 nm to 12 nm and density from 70 to 1000 particles/micron. The Alumina layer was deposited by radio frequency (RF) and reactive pulsed DC sputtering, and the effect of sputtering parameters on surface roughness was studied. The pattern was developed by thermal NIL using Si master-molds with PMMA and NRX1025 polymers as thermal resists. Catalyst patterns of lines, dots, and holes ranging from 70 nm to 500 nm were produced and characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM). Vertically aligned CNTs were successfully grown on patterned catalyst and their quality was evaluated by SEM and micro-Raman. The results confirm that the new fabrication process has the ability to control the size and shape of CNT arrays with superior quality. 
    more » « less
  3. While the physical properties of carbon nanotubes (CNTs) are often superior to conventional engineering materials, their widespread adoption into many applications is limited by scaling the properties of individual CNTs to macroscale CNT assemblies known as CNT forests. The self-assembly mechanics of CNT forests that determine their morphology and ensemble properties remain poorly understood. Few experimental techniques exist to characterize and observe the growth and self-assembly processes in situ. Here we introduce the use of in-situ scanning electron microscope (SEM) synthesis based on chemical vapor deposition (CVD) processing. In this preliminary report, we share best practices for in-situ SEM CVD processing and initial CNT forest synthesis results. Image analysis techniques are developed to identify and track the movement of catalyst nanoparticles during synthesis conditions. Finally, a perspective is provided in which in-situ SEM observations represent one component of a larger system in which numerical simulation, machine learning, and digital control of experiments reduces the role of humans and human error in the exploration of CNT forest process-structure-property relationships. 
    more » « less
  4. Aluminum nanoparticles (Al NPs) are interesting for energetic and plasmonic applications due to their enhanced size-dependent properties. Passivating the surface of these particles is necessary to avoid forming a native oxide layer, which can degrade energetic and optical characteristics. This work utilized a radiofrequency (RF)-driven capacitively coupled argon/hydrogen plasma to form surface-modified Al NPs from aluminum trichloride (AlCl3) vapor and 5% silane in argon (dilute SiH4). Varying the power and dilute SiH4 flow rate in the afterglow of the plasma led to the formation of varying nanoparticle morphologies: Al–SiO2 core–shell, Si–Al2O3 core–shell, and Al–Si Janus particles. Scanning transmission electron microscopy with a high-angle annular dark-field detector (STEM-HAADF) and energy-dispersive X-ray spectroscopy (EDS) were employed for characterization. The surfaces of the nanoparticles and sample composition were characterized and found to be sensitive to changes in RF power input and dilute SiH4 flow rate. This work demonstrates a tunable range of Al–SiO2 core–shell nanoparticles where the Al-to-Si ratio could be varied by changing the plasma parameters. Thermal analysis measurements performed on plasma-synthesized Al, crystalline Si, and Al–SiO2 samples are compared to those from a commercially available 80 nm Al nanopowder. Core–shell particles exhibit an increase in oxidation temperature from 535 °C for Al to 585 °C for Al–SiO2. This all-gas-phase synthesis approach offers a simple preparation method to produce high-purity heterostructured Al NPs. 
    more » « less
  5. Controlling the deposition of polymer-wrapped single-walled carbon nanotubes (s-CNTs) onto functionalized substrates can enable the fabrication of s-CNT arrays for semiconductor devices. In this work, we utilize classical atomistic molecular dynamics (MD) simulations to show that a simple descriptor of solvent structure near silica substrates functionalized by a wide variety of self-assembled monolayers (SAMs) can predict trends in the deposition of s-CNTs from toluene. Free energy calculations and experiments indicate that those SAMs that lead to maximum disruption of solvent structure promote deposition to the greatest extent. These findings are consistent with deposition being driven by solvent-mediated interactions that arise from SAM-solvent interactions, rather than direct s-CNT-SAM interactions, and will permit the rapid computational exploration of potential substrate designs for controlling s-CNT deposition and alignment. 
    more » « less