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Abstract This paper develops a Bayesian inference-based probabilistic crack nucleation model for the Ni-based superalloy René 88DT under fatigue loading. A data-driven, machine learning approach is developed, identifying underlying mechanisms driving crack nucleation. An experimental set of fatigue-loaded microstructures is characterized near crack nucleation sites using scanning electron microscopy and electron backscatter diffraction images for correlating the grain morphology and crystallography to the location of crack nucleation sites. A concurrent multiscale model, embedding experimental polycrystalline microstructural representative volume elements (RVEs) in a homogenized material, is developed for fatigue simulations. The RVE domain is modeled by a crystal plasticity finite element model. An anisotropic continuum plasticity model, obtained by homogenization of the crystal plasticity model, is used for the exterior domain. A Bayesian classification method is introduced to optimally select informative state variable predictors of crack nucleation. From this principal set of state variables, a simple scalar crack nucleation indicator is formulated.
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Multi-Scale Analyses and Modeling of Metallic Nano-Layers
The current work centers on multi-scale approaches to simulate and predict metallic nano-layers’ thermomechanical responses in crystal plasticity large deformation finite element platforms. The study is divided into two major scales: nano- and homogenized levels where Cu/Nb nano-layers are designated as case studies. At the nano-scale, a size-dependent constitutive model based on entropic kinetics is developed. A deep-learning adaptive boosting technique named single layer calibration is established to acquire associated constitutive parameters through a single process applicable to a broad range of setups entirely different from those of the calibration. The model is validated through experimental data with solid agreement followed by the behavioral predictions of multiple cases regarding size, loading pattern, layer type, and geometrical combination effects for which the performances are discussed. At the homogenized scale, founded on statistical analyses of microcanonical ensembles, a homogenized crystal plasticity-based constitutive model is developed with the aim of expediting while retaining the accuracy of computational processes. Accordingly, effective constitutive functionals are realized where the associated constants are obtained via metaheuristic genetic algorithms. The model is favorably verified with nano-scale data while accelerating the computational processes by several orders of magnitude. Ultimately, a temperature-dependent homogenized constitutive model is developed where the effective constitutive functionals along with the associated constants are determined. The model is validated by experimental data with which multiple demonstrations of temperature effects are assessed and analyzed.
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- Award ID(s):
- 1709289
- PAR ID:
- 10344698
- Date Published:
- Journal Name:
- Materials
- Volume:
- 14
- Issue:
- 2
- ISSN:
- 1996-1944
- Page Range / eLocation ID:
- 450
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript
- Journal Article:
- https://doi.org/10.3390/ma14020450
