High performance carbon fibers are widely used as fiber reinforcements in composite material systems for aerospace, automotive, and defense applications. Longitudinal tensile failure of such composite systems is a result of clustering of single fiber tensile failures occurring at the microscale, on the order of a few microns to a few hundred microns. Since fiber tensile strength at the microscale has a first order effect on composite strength, it is important to characterize the strength of single fibers at microscale gage lengths which is extremely challenging. An experimental technique based on a combination of transverse loading of single fibers under SEM with DIC is a potential approach to access microscale gage lengths. The SEM-DIC technique requires creation of uniform, random, and contrastive sub-microscale speckle pattern on the curved fiber surface for accurate strain measurements. In this paper, we investigate the formation of such sub-microscale speckle patterns on individual sized IM7 carbon fibers of nominal diameter 5.2 µm via sputter coating. Various process conditions such as working pressure, sputtering current, and coating duration are investigated for pattern creation on fiber surface using a gold-palladium (Au-Pd) target. A nanocluster type sub-microscale pattern is obtained on the fiber surface for different coating conditions. Numerical translation experiments are performed using the obtained patterns to study image correlation and identify a suitable pattern for SEM-DIC experiments. The pattern obtained at a working pressure of 120–140 mTorr with 50 mA current for a duration of 10 min is found to have an average speckle size of 53 nm and good contrast for image correlation. Rigid body translation SEM experiments for drift/distortion correction using a sized IM7 carbon fiber coated with the best patterning conditions showed that Stereo-SEM-DIC is needed for accurately characterizing fiber strain fields due to its curved surface. The effect of sputter coating on fiber tensile strength and strain is investigated via single fiber tensile tests. Results showed that there is no significant difference in the mean tensile strength and failure strain between uncoated and coated fibers (average increment in fiber diameter of ∼221 nm due to coating) at 5% significance level. SEM images of failure surfaces for uncoated and coated fibers also confirmed a tensile failure of fibers as observed for polyacrylonitrile PAN-based fibers in literature.
more »
« less
Single sheets of graphene for fabrication of fibers with enhanced mechanical properties
This paper reports the fabrication and mechanical properties of macroscale graphene fibers (diameters of 10 to 100 μm with lengths upwards of 2 cm) prepared from a single sheet of single-layer graphene grown via chemical vapor deposition (CVD). The breaking strength of these graphene fibers increased with consecutive tensile test measurements on a single fiber, where fiber fragments produced from a prior test exhibited larger breaking strengths. Additionally, we observed an overall reduction of surface folds and wrinkles, and an increase in their alignment parallel to the tensile direction. We propose that a foundation of this property is the plastic deformations within the fiber that accumulate through sequential tensile testing. Through this cyclic method, our best fiber produced a strength of 2.67 GPa with a 1 mm gauge length.
more »
« less
- Award ID(s):
- 2028826
- NSF-PAR ID:
- 10353220
- Date Published:
- Journal Name:
- Physical Chemistry Chemical Physics
- Volume:
- 23
- Issue:
- 40
- ISSN:
- 1463-9076
- Page Range / eLocation ID:
- 23124 to 23129
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
High performance carbon and glass fibers are widely used as reinforcements in composite material systems for aerospace, automotive, and defense applications. Modifications to fiber surface treatment (sizing) is one of the ways to improve the strength of fibers and hence the overall longitudinal tensile strength of the composite. Single fiber tensile tests at the millimeter scale are typically used to characterize the effect of sizing on fiber strength. However, the characteristic length-scale governing the composite failure due to a cluster of fiber breaks is in the micro-scales. To access such micro-scale gage-lengths, we aim to employ indenters of varying radii to transversely load fibers and use scanning electron microscope (SEM) with digital image correlation (DIC) to measure strains at these lengthscales. The use of DIC technique requires creation of a uniform, random, and high contrast speckle pattern on the fiber surface such as that shown in Figure 1. In this work, we investigate the formation of sub-microscale speckle pattern on carbon fiber surface via sputter deposition and pulsed laser deposition techniques (PLD) using Gold-Palladium (Au-Pd) and Niobium-doped SrTiO3 (Nb:STO) targets respectively. Different processing conditions are investigated for both sputter deposition: sputtering current and coating duration, and PLD: number of pulses respectively to create sub-micron scale patterns viable for micro-DIC on both sized and unsized carbon fibers. By varying the deposition conditions and SEM-imaging the deposited patterns on fibers, successful pattern formation at sub-micron scale is demonstrated for both as-received sized and unsized IM7 carbon fibers of average diameter 5.2 µm via sputter deposition and PLD respectively.more » « less
-
Effectively translating the promising properties of boron nitride nanotubes (BNNTs) into macroscopic assemblies has vast potential for applications, such as thermal management materials and protective fabrics against hazardous environment. We spun fibers from aqueous dispersions of BNNTs in polyvinyl alcohol (PVA) solutions by a wet spinning method. Our results demonstrate that BNNTs/PVA fibers exhibit enhanced mechanical properties, which are affected by the nanotube and PVA concentrations, and the coagulation solvent utilized. Compared to the neat PVA fibers, we obtained roughly 4.3-, 12.7-, and 1.5-fold increases in the tensile strength, Young's modulus, and toughness, respectively, for the highest performing BNNTs/PVA fibers produced from dispersions containing as low as 0.1 mass% of nanotube concentration. Among the coagulation solvents tested, we found that solvents with higher polarity such as methanol and ethanol generally produced fibers with improved mechanical properties, where the fiber toughness shows a strong correlation with solvent polarity. These findings provide insights into assembling BNNTs-based fibers with improved mechanical properties for developing unique applications.more » « less
-
more » « less
Many natural silks produced by spiders and insects are unique materials in their exceptional toughness and tensile strength, while being lightweight and biodegradable–properties that are currently unparalleled in synthetic materials. Myriad approaches have been attempted to prepare artificial silks from recombinant spider silk spidroins but have each failed to achieve the advantageous properties of the natural material. This is because of an incomplete understanding of the in vivo spidroin-to-fiber spinning process and, particularly, because of a lack of knowledge of the true morphological nature of spidroin nanostructures in the precursor dope solution and the mechanisms by which these nanostructures transform into micrometer-scale silk fibers. Herein we determine the physical form of the natural spidroin precursor nanostructures stored within spider glands that seed the formation of their silks and reveal the fundamental structural transformations that occur during the initial stages of extrusion en route to fiber formation. Using a combination of solution phase diffusion NMR and cryogenic transmission electron microscopy (cryo-TEM), we reveal direct evidence that the concentrated spidroin proteins are stored in the silk glands of black widow spiders as complex, hierarchical nanoassemblies (∼300 nm diameter) that are composed of micellar subdomains, substructures that themselves are engaged in the initial nanoscale transformations that occur in response to shear. We find that the established micelle theory of silk fiber precursor storage is incomplete and that the first steps toward liquid crystalline organization during silk spinning involve the fibrillization of nanoscale hierarchical micelle subdomains.
-
There are ongoing research efforts directed at addressing strength limitations of compressed earth blocks (CEB) that inhibit their deployment for structural applications, particularly in areas where masonry systems are regularly subjected to lateral loads from high winds. In this paper, the authors focus specifically on the extent to which polypropylene (PP) fibers can be used to enhance the flexural performance of CEB. Cementitious matrices used for CEB production exhibit low tensile and flexural strength (brittle) properties. This work investigates plain (unreinforced) and fiber-reinforced specimens (short flexural beams) with fiber mass content of 0.2, 0.4, 0.6, 0.8, and 1.0% and ordinary Portland cement (OPC) content of 8%. The influence of the inclusion of fiber was based on tests conducted using the Standard Test Method for Flexural Performance of Fiber-Reinforced Concrete (ASTM C1609). Material properties that were quantified included first-peak strength, peak strength, equivalent flexural strength, residual strength, and flexural toughness. There was an observed improvement in the performance of the soil-fiber matrixes based on these results of these tests. It was also observed that when the fiber content exceeded 0.6% and above, specimens exhibited a deflection- hardening behavior; an indication of improvement in ductility. An equivalent flexural strength predictive model is proposed.more » « less
- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1039/D1CP03238K
