Tribocorrosion, a research field that has been evolving for decades, has gained renewed attention in recent years, driven by increased demand for wear- and corrosion-resistant materials from biomedical implants, nuclear power generation, advanced manufacturing, batteries, marine and offshore industries, etc. In the United States, wear and corrosion are estimated to cost nearly USD 300 billion per year. Among various important structural materials, passive metals such as aluminum alloys are most vulnerable to tribocorrosion due to the wear-accelerated corrosion as a result of passive film removal. Thus, designing aluminum alloys with better tribocorrosion performance is of both scientific and practical importance. This article reviews five decades of research on the tribocorrosion of aluminum alloys, from experimental to computational studies. Special focus is placed on two aspects: (1) The effects of alloying and grain size on the fundamental wear, corrosion, and tribocorrosion mechanisms; and (2) Alloy design strategies to improve the tribocorrosion resistance of aluminum alloys. Finally, the paper sheds light on the current challenges faced and outlines a few future research directions in the field of tribocorrosion of aluminum alloys.
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Why do Fe–Al Alloys Show Good Passivation Behavior in Acids Compared to Elemental Al?
We present some general concepts and pose questions connected to the difference between the ambient temperature passive film formed on elemental aluminum in acid vs that which forms on iron-aluminum alloys containing less than about 35–40 at% Al. Data is presented which demonstrates that the non-protective oxide that forms on aluminum is not related to impurity effects, either in the matrix or in grain boundaries.We argue that the ability of aluminum to form a protective passive film in a single-phase solid solution alloy is connected to atomic-scale size effects that vanish once the aluminum concentration increases to about 60 at%.
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- Award ID(s):
- 2208848
- PAR ID:
- 10424073
- Date Published:
- Journal Name:
- Journal of The Electrochemical Society
- Volume:
- 170
- Issue:
- 2
- ISSN:
- 0013-4651
- Page Range / eLocation ID:
- 021510
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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