The aim of this study is to experimentally investigate the fatigue behavior of additively manufactured (AM) NiTi (i.e. Nitinol) specimens and compare the results to the wrought material. Additive manufacturing is a technique in which components are fabricated in a layer-by-layer additive process using a sliced CAD model based on the desired geometry. NiTi rods were fabricated in this study using Laser Engineered Net Shaping (LENS), a Direct Laser Deposition (DLD) AM technique. Due to the high plateau stress of the as-fabricated NiTi, all the AM specimens were heat-treated to reduce their plateau stress, close to the one for the wrought material. Two different heat treatment processes, resulting in different stress plateaus, were employed to be able to compare the results in stress- and strain-based fatigue analysis. Straincontrolled constant amplitude pulsating fatigue experiments were conducted on heat-treated AM NiTi specimens at room temperature (~24°C) to investigate their cyclic deformation and fatigue behavior. Fatigue lives of AM NiTi specimens were observed to be shorter than wrought material specifically in the high cycle fatigue regime. Fractography of the fracture surface of fatigue specimens using Scanning Electron Microscopy (SEM) revealed the presence of microstructural defects such as voids, resulting from entrapped gas or lack of fusion and serving as crack initiation sites, to be the main reason for the shorter fatigue lives of AM NiTi specimens. However, the maximum stress level found to be the most influential factor in the fatigue behavior of superelastic NiTi.
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This content will become publicly available on December 1, 2024
Stochastic modeling of spatially-dependent elastoplastic parameters in 316L stainless steel produced by direct energy deposition
The stochastic modeling and calibration of an anisotropic elasto-plastic model for additive manufacturing materials are addressed in this work. We specifically focus on 316L stainless steel, produced by directed energy deposition. Tensile specimens machined from two additive manufactured (AM) box-structures were used to characterize material anisotropy and random spatial variations in elasticity and plasticity material parameters. Tensile specimens were cut parallel (horizontal) and perpendicular (vertical) to the AM deposition plane and were indexed by location. These results show substantial variability in both regimes, with fluctuation levels that differ between specimens loaded in the parallel and perpendicular build directions. Stochastic representations for the stiffness and Hill’s criterion coefficients random fields are presented next. Information-theoretic models are derived within the class of translation random fields, with the aim of promoting identifiability with limited data. The approach allows for the constitutive models to be generated on arbitrary geometries, using the so- called stochastic partial differential approach (to sampling). These representations are then partially calibrated using the aforementioned experimental results, hence enabling subsequent propagation analyses. Sampling is finally exemplified on the considered structure.
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- Award ID(s):
- 1942928
- NSF-PAR ID:
- 10478897
- Publisher / Repository:
- Elsevier
- Date Published:
- Journal Name:
- Mechanics of Materials
- Volume:
- 187
- Issue:
- C
- ISSN:
- 0167-6636
- Page Range / eLocation ID:
- 104821
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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