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Polymer blend compatibilization is an attractive solution for mechanical recycling of mixed plastic waste because it can result in tough blends. In this work, hydroxy-telechelic polyethylene (HOPEOH) reactive additives were used to compatibilize blends of polyethylene terephthalate (PET) and linear low-density polyethylene (LLDPE). HOPEOH additives were synthesized with molar masses of 1–20 kg/mol by ring-opening metathesis polymerization of cyclooctene followed by catalytic hydrogenation. Melt-compounded blends containing 0.5 wt % HOPEOH displayed reduced dispersed phase LLDPE particle sizes with ductilities comparable to virgin PET and almost seven times greater than neat blends, regardless of additive molar mass. In contrast, analogous blends containing monohydroxy PE additives of comparable molar masses did not result in compatibilization even at 2 wt % loading. The results strongly suggest that both hydroxy ends of HOPEOH undergo transesterification reactions during melt mixing with PET to form predominantly PET–PE–PET triblock copolymers at the interface of the dispersed and matrix phases. We hypothesize that the triblock copolymer compatibilizers localized at the interface form trapped entanglements of the PE midblocks with nearby LLDPE homopolymer chains by a hook-and-clasp mechanism. Finally, HOPEOH compounds were able to efficiently compatibilize blends derived solely from postconsumer PET and PE bottles and film, suggesting their industrial applicability.
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Poly(ethylene terephthalate)‐polyethylene block copolymer architecture effects on interfacial adhesion and blend compatibilization
Abstract In this study, poly(ethylene terephthalate)‐block‐polyethylene (PET‐PE) multiblock copolymers (MBCPs) with block molar masses of ~4 or 7 kg mol−1and either alternating or random block sequencing, and a PE‐PET‐PE triblock copolymer (TBCP) of comparable total molar mass, were synthesized. To explore the effect of molecular architecture on compatibilization, both MBCPs and TBCPs were blended into 80/20 wt/wt mixtures of PET/linear low‐density PE (LLDPE). Compatibilization was remarkably efficient for all MBCP types, with the addition of 0.2 wt% yielding blends nearly as tough as PET homopolymer. Addition of MBCP also significantly decreases LLDPE dispersed phase sizes compared to PET/LLDPE neat blends, as much as 80% in as‐mixed blends and by a factor of 10 in post‐mixing thermally annealed samples. Conversely, the TBCP was less efficient at decreasing domain sizes of the blends and improving the mechanical properties, requiring loadings of 1 wt% to produce comparably tough blends. Peel tests of PET/BCP/LLDPE trilayer films showed that both MBCPs and TBCP all improve interfacial strength over a PET‐PE bilayer film by two orders of magnitude; however, when the BCPs were preloaded into LLDPE, only the MBCP containing films showed strong adhesion highlighting their potential utility as adhesive agents in multilayer films.
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- PAR ID:
- 10491060
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Journal of Polymer Science
- Volume:
- 62
- Issue:
- 4
- ISSN:
- 2642-4150
- Format(s):
- Medium: X Size: p. 753-765
- Size(s):
- p. 753-765
- Sponsoring Org:
- National Science Foundation
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