The primary objective of this study is to clarify the fundamental question of whether, in principle, it is possible to dispense with a prior solution annealing process in favor of a direct aging heat treatment for specimens of maraging stainless steel grade X3NiCoMoTi18‐9‐5 (1.2709) produced by laser powder bed fusion (LPBF). The waiver of a solution annealing process would significantly increase the process efficiency and thus support a sustainable and resource‐friendly production of such components. Therefore, the hardness, microstructure, and the present phases of specimens in as‐built + aged condition (AB + A) and solution‐annealed + aged (SOL + A) are examined during this study. Initially, an extended parameter study is performed using a Renishaw AM 250 LPBF system equipped with a pulsed mode laser system to achieve the highest possible apparent density. As test specimens, small cubes are produced for parameter study and are analyzed for porosity by means of optical microscopy. To investigate the relationship between microstructure and hardness in different material states, one series of specimens is aged directly after LPBF processing in the as‐built state (AB + A). For comparison, the other series was solution annealed at 820 °C for 60 min, quenched in water and then aged (SOL + A). A maximum hardness value of 614 HV1.0 is achieved for specimen aged at 490 °C for 120 min in as built condition (AB + A), while 624 HV1.0 was measured for specimen aged at 490 °C for 180 min in conventionally solution annealed + aged (SOL + A) condition. Significant austenite reversion is not observed at aging temperature of 490 °C in both cases. Aging of specimens at temperatures of 540 and 600 °C resulted in reduction of specimen hardness due to higher percentage of austenite reversion. No significant difference between the hardness values of AB + A and SOL + A specimens is observed. It can therefore be concluded that, in principle, conventional solution annealing and ageing can be dispensed with in favor of direct aging. However, as the results are based on small sized specimens, further investigations into the scalability are needed.
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A comparison of damping-based methods to identify damage to carbon-fiber-reinforced polymers laminates subjected to low-velocity impact
A method for detecting low-velocity impact damage in carbon fiber reinforced polymer (CFRP) is presented. It involves the use of the Impulse Excitation Technique (IET) and hysteresis loops to calculate the damping parameter of T700/NCT304-1 carbon/epoxy samples subjected to various low-velocity impact energies. The value of the coefficient of restitution (COR) is determined for each impact, ranging between 0.62 for the lowest impact energy to 0.48 for the highest one. The results reveal that a three-step increase in the damping parameter exists in all cases as the impact energy on the specimen increases. An abrupt jump in the damping parameter value is observed for impact energies exceeding ∼0.9 of the material's maximum capacity. Overall, at the highest impact energy equal to 3.65 J, the damping parameter increased by 43.3% compared to the pristine specimen. Additionally, two cases of cyclic tension-tension loading were applied to the specimens, with maximum stresses set at 150 MPa and 200 MPa. The measured values of plastic and elastic strain energy were used to determine the damping ratios. For both cases, the damping of the specimen subjected to the highest impact energy was ∼1.2 times greater than that of an intact specimen, with an increase pattern similar to the findings of the IET method. Optical microscope images of the specimens are provided to illustrate various damage modes observed in the composite materials.
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- PAR ID:
- 10496331
- Publisher / Repository:
- https://journals.sagepub.com/doi/10.1177/00219983231225451
- Date Published:
- Journal Name:
- Journal of Composite Materials
- Volume:
- 58
- Issue:
- 3
- ISSN:
- 0021-9983
- Page Range / eLocation ID:
- 401 to 417
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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