An official website of the United States government
The present work investigates fracture toughness, and actuation and mechanical fatigue crack growth responses of Ni50.3Ti29.7Hf20 HTSMAs across martensitic transformation with two different microstructures, one with H-phase nanoprecipitates and one without. H-phase precipitation is known to stabilize the actuation cycling response of NiTiHf HTSMAs and notably impacts transformation-induced plasticity. The fracture toughness tests performed reveal that precipitate-free NiTiHf has a higher fracture toughness and undergoes significantly more inelastic deformation than the one with the precipitates resulting in toughness enhancement, i.e., stable crack advance during fracture toughness experiments, which is not observed in the precipitated NiTiHf for the crack configuration and loading conditions tested. Furthermore, the precipitate free NiTiHf has higher actuation and mechanical fatigue crack growth resistance than the precipitation-hardened microstructure. This is attributed to plasticity buildup, which exacerbates the manifestation of retained martensite upon repeated transformations. The fatigue crack growth rates obtained from both actuation and mechanical fatigue experiments align to a single Paris Law Curve for the precipitation-hardened NiTiHf. This work aims to determine if unified Paris Law curves can be generated from mechanical and actuation fatigue experiments, irrespective of composition and microstructure, to estimate actuation fatigue crack growth rates, laborious and challenging to measure, from easier to detect mechanical fatigue crack growth rates.
more »
« less
Property and microstructure of Ni50.3Ti29.7Hf20 high-temperature shape memory alloys with different aging conditions
NiTiHf is a class of promising high-temperature shape memory alloys (SMAs) that find many applications. However, their complex martensitic microstructure and attendant thermomechanical properties are not well understood. In this work, we used solution-treated (precipitate-free) and aged (precipitate-bearing) Ni50.3Ti29.7Hf20 (at.%) SMAs as a model system. We observed that the presence of precipitates refines the martensite plates, reduces the number of martensite variants, and changes the orientation relationship between the martensite plates compared with the solution-treated counterpart. Furthermore, the aged samples exhibited higher transformation temperatures, narrower phase transformation temperature windows, improved thermal stability, and retained or even improved actuation strain. The improved thermomechanical properties observed in the aged samples are attributed in part to the reduction of the number of martensite variants and the change in martensite and twin interface characteristics, both of which are induced by the presence of precipitates. The findings of this study offer new information on the processing-property-microstructure relationship in NiTiHf-based SMAs. These insights can guide future materials design efforts, facilitating the development of advanced SMAs tailored for specific high-temperature applications.
more »
« less
- Award ID(s):
- 2004752
- PAR ID:
- 10503850
- Publisher / Repository:
- Elsevier
- Date Published:
- Journal Name:
- Acta Materialia
- Volume:
- 265
- Issue:
- C
- ISSN:
- 1359-6454
- Page Range / eLocation ID:
- 119642
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Ni–Mn–Ga Heusler alloys are multifunctional materials that demonstrate macroscopic strain under an externally applied magnetic field through the motion of martensite twin boundaries within the microstructure. This study sought to comprehensively characterize the microstructural, mechanical, thermal, and magnetic properties near the solidus in binder-jet 3D printed 14M Ni50Mn30Ga20. Neutron diffraction data were analyzed to identify the martensite modulation and observe the grain size evolution in samples sintered at temperatures of 1080 °C and 1090 °C. Large clusters of high neutron-count pixels in samples sintered at 1090 °C were identified, suggesting Bragg diffraction of large grains (near doubling in size) compared to 1080 °C sintered samples. The grain size was confirmed through quantitative stereology of polished surfaces for differently sintered and heat-treated samples. Nanoindentation testing revealed a greater resistance to plasticity and a larger elastic modulus in 1090 °C sintered samples (relative density ~95%) compared to the samples sintered at 1080 °C (relative density ~80%). Martensitic transformation temperatures were lower for samples sintered at 1090 °C than 1080 °C, though a further heat treatment step could be added to tailor the transformation temperature. Microstructurally, twin variants ≤10 μm in width were observed and the presence of magnetic anisotropy was confirmed through magnetic force microscopy. This study indicates that a 10 °C sintering temperature difference can largely affect the microstructure and mechanical properties (including elastic modulus and hardness) while still allowing for the presence of magnetic twin variants in the resulting modulated martensite.more » « less
-
To obtain thorough understandings of precipitation process in heat-treatable Mg-Ca-Zn alloy, we revisited the precipitation process of a Mg-0.3Ca-0.6 Zn (at.%) dilute alloy during isothermal aging at 200 °C using an aberration-corrected scanning transmission electron microscope, atom probe tomography, and first-principles calculations. The monolayer G.P. zones form on the (0002)α plane in the peak-aged condition and transform into tri-atomic layer η'' and η' plates with a thickness of a single unit-cell height. The η' plates, then, form in pairs and stacks with energetically favorable 4–5 atomic layers of pure magnesium between the plates. While such a transformation path is similar to that seen in Mg-RE-Zn alloys (RE: rare-earth elements), the unique structure of coarse η1 plates that precipitate after the η' plates leads to a different precipitate microstructure evolution from the Mg-RE-Zn system. The η1 phase (Mg7Ca2Zn3) is unevenly distributed in the matrix after 100 h of aging and finally evolves to the equilibrium η phase (Mg10Ca3Zn6) phase with a hexagonal structure. First-principles calculations of energetics were performed to further identify the crystal structure and stability of the precipitates, supporting the following new precipitation sequence: S.S.S.S. → G.P. zones → η'' → η' → η' pairs and stacks / η1 → ηmore » « less
-
We studied the compressive-tensile yield asymmetry (CTYA) and its sensitivity to standard post-processing treatments for a 17-4 PH stainless steel processed with selective laser melting (SLM). Quasistatic tensile and compression tests at ambient temperatures reveal a consistent CTYA for all tested conditions, with compressive yield strengths exceeding tensile values. In the as-printed state, yield asymmetry (Δσ) is ∼113 MPa. Stress-relieving at 300 °C results in only a marginal decrease in asymmetry (Δσ ∼109 MPa), suggesting that the residual stresses generated during SLM have a negligible effect on the observed CTYA. Our analyses indicate that “dynamic softening” due to a stress-assisted austenite-to-martensite transformation governs the yield behavior similar to that observed in transformation-induced plasticity (TRIP)-assisted steels containing mechanically unstable retained austenite. This interpretation is further supported by the increased asymmetry, Δσ ∼127 MPa, observed in a solution-treated and aged specimen, which has a slightly higher retained austenite volume fraction (24 % vs. 21 %). Direct aging at 482 °C of the as-printed steel with a ferritic microstructure causes severe embrittlement. Brittle fracture occurs under tensile stresses well below the yield strength. This pronounced loss of ductility most likely arises from a strong <001> fiber texture along the build direction developed during SLM, which is known to promote cleavage-type fracture on {001} planes. A solution treatment at 1000 °C for 1 h, austenitizes the microstructure completely, and subsequent quenching produces a predominantly martensitic structure with a much weaker crystallographic texture, which restores a favorable strength-ductility balance after aging.more » « less
-
Athermal resistance to the motion of a phase interface due to a precipitate is investigated. The coupled phase field and elasticity equations are solved for the phase transformation (PT). The volumetric misfit strain due to the precipitate is included using the error and rectangular functions. Due to the presence of precipitates, the critical thermal driving forces remarkably differ between the direct and reverse PTs, resulting in a hysteresis behavior. For the precipitate radius small compared to the interface width, the misfit strain does not practically show any effect on the critical thermal driving force. Also, the critical thermal driving force value nonlinearly increases vs. the precipitate concentration for both the direct and reverse PTs. Change in the precipitate surface energy significantly changes the PT morphology and the critical thermal driving forces. The critical thermal driving force shows dependence on the misfit strain for large precipitate sizes compared to the interface width. For both the constant surface energy (CSE) and variable surface energy (VSE) boundary conditions (BCs) at the precipitate surface, the critical thermal driving force linearly increases vs. the misfit strain coefficient for the direct PT while it is almost independent of it for the reverse PT. For larger precipitates, the critical thermal driving force nonlinearly increases vs. the precipitate concentration for the direct PT. For the reverse PT, its value for the CSE BCs linearly increases vs. the precipitate concentration while it is independent of the precipitate concentration for the VSE BCs. Also, for any concentration, the VSE BCs result in higher thermal critical driving forces, a smaller hysteresis range, and a larger transformation rate. The critical microstructure and thermal driving forces are validated using the thermodynamic phase equilibrium condition for stationary interfaces.more » « less
- Free Publicly Accessible Full Text
-
Accepted Manuscript
- Journal Article:
- https://doi.org/10.1016/j.actamat.2023.119642
