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Abstract Swarm manufacturing (SM) is an emerging manufacturing paradigm that employs a heterogeneous swarm of robots to accomplish complex hybrid manufacturing tasks. Cooperative 3D Printing (C3DP), a special form of swarm manufacturing, uses multiple printers to print large-scale parts cooperatively and aims to tackle key challenges in the additive manufacturing industry, such as trade-offs among size, speed, quality, and cost. A fundamental challenge in C3DP is how to achieve collision-free, time-efficient printing when multiple printers operate in a shared workspace. This is a complex problem since the solution may depend on a myriad of factors, such as the number of printers, part geometry, printer positioning, mobility, and kinematics, or whether the printing path pre-determined. In this paper, we present SafeZone, a collision-free and scalable C3DP framework that aims to minimize printing time by considering both the geometry and topology (space-connectivity) of the resulting workspace when segmenting the part layer. To achieve this, we use a guided Voronoi tessellation that can only produce degree-3 partitions, which we show to have optimal scheduling properties based on the chromatic number of the resulting partition graph. The sites of the Voronoi tessellation are constrained to only lie on the boundary of their convex hull, thus facilitating collision-free operation in C3DP systems with robotic arms. We demonstrate through physical testing in a 4-printer scenario with SCARA arms that SafeZone can produce collision-free prints, resulting in a printing time reduction of 44.63% when compared to the single-printer scenario. Finally, we show how the partition created by our methodology has a printing time reduction of 22.83% when compared to a naive choice which does not consider workspace topology.
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Machine Learning Enabled Design and Optimization for 3D‐Printing of High‐Fidelity Presurgical Organ Models
Abstract The development of a general‐purpose machine learning algorithm capable of quickly identifying optimal 3D‐printing settings can save manufacturing time and cost, reduce labor intensity, and improve the quality of 3D‐printed objects. Existing methods have limitations which focus on overall performance or one specific aspect of 3D‐printing quality. Here, for addressing the limitations, a multi‐objective Bayesian Optimization (BO) approach which uses a general‐purpose algorithm to optimize the black‐box functions is demonstrated and identifies the optimal input parameters of direct ink writing for 3D‐printing different presurgical organ models with intricate geometry. The BO approach enhances the 3D‐printing efficiency to achieve the best possible printed object quality while simultaneously addressing the inherent trade‐offs from the process of pursuing ideal outcomes relevant to requirements from practitioners. The BO approach also enables us to effectively explore 3D‐printing inputs inclusive of layer height, nozzle travel speed, and dispensing pressure, as well as visualize the trade‐offs between each set of 3D‐printing inputs in terms of the output objectives which consist of time, porosity, and geometry precisions through the Pareto front.
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- Award ID(s):
- 2244082
- PAR ID:
- 10531313
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Materials Technologies
- Volume:
- 10
- Issue:
- 1
- ISSN:
- 2365-709X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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