skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: High‐Speed and Scalable Wet Spinning of Graphene/Liquid Crystalline Elastomer Composite Filaments
Abstract Liquid crystalline elastomers (LCEs) are promising candidates for the development of soft, environmentally‐responsive actuators and have recently been explored for application in smart textiles and soft robotics. To realize the potential of LCEs within these systems, the fast, scalable, and continuous production of LCE filaments at controlled diameters is critical. Here, a wet‐spinning method is presented for the scalable manufacturing of graphene/LCE composite filaments. Through a double diffusion mechanism, the graphene/LCE precursors rapidly crosslink into tangible filaments without the use of UV light, instead taking advantage of solvent exchange and high catalyst influx. The continuous production of polydomain graphene/LCE filaments can achieve speeds up to 4500 m h−1. Through π−π interactions between graphene and the LCE matrix, the composite graphene/LCE filaments across a broad range of diameters (137 to 1128 µm) can be obtained with high integrity, achieving actuation stresses and strains up to 3.66 MPa and 44%, respectively, in 3 s. The filaments are showcased as artificial muscles, where both thin and thick filament sizes are of interest. The presented scalable wet‐spinning method will open new opportunities to design smart textiles and soft robotics from fibers of controlled sizes.  more » « less
Award ID(s):
2037097
PAR ID:
10610822
Author(s) / Creator(s):
 ;  ;  ;  ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Functional Materials
Volume:
35
Issue:
24
ISSN:
1616-301X
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract Liquid crystal elastomers (LCE) are appealing candidates among active materials for 4D printing, due to their reversible, programmable and rapid actuation capabilities. Recent progress has been made on direct ink writing (DIW) or Digital Light Processing (DLP) to print LCEs with certain actuation. However, it remains a challenge to achieve complicated structures, such as spatial lattices with large actuation, due to the limitation of printing LCEs on the build platform or the previous layer. Herein, a novel method to 4D print freestanding LCEs on‐the‐fly by using laser‐assisted DIW with an actuation strain up to −40% is proposed. This process is further hybridized with the DLP method for optional structural or removable supports to create active 3D architectures in a one‐step additive process. Various objects, including hybrid active lattices, active tensegrity, an actuator with tunable stability, and 3D spatial LCE lattices, can be additively fabricated. The combination of DIW‐printed functionally freestanding LCEs with the DLP‐printed supporting structures thus provides new design freedom and fabrication capability for applications including soft robotics, smart structures, active metamaterials, and smart wearable devices. 
    more » « less
  2. Abstract Liquid crystal elastomers (LCEs) are of interest for applications such as soft robotics and shape‐morphing devices. Among the different actuation mechanisms, light offers advantages such as spatial and local control of actuation via the photothermal effect. However, the unwanted aggregation of the light‐absorbing nanoparticles in the LCE matrix will limit the photothermal response speed, actuation performance, and repeatability. Herein, a near‐infrared‐responsive LCE composite consisting of up to 0.20 wt% poly(ethylene glycol)‐modified gold nanorods (AuNRs) without apparent aggregation is demonstrated. The high Young's modulus, 20.3 MPa, and excellent photothermal performance render repeated and fast actuation of the films (actuation within 5 s and recovery in 2 s) when exposed to 800 nm light at an average output power of ≈1.0 W cm−2, while maintaining a large actuation strain (56%). Further, it is shown that the same sheet of AuNR/LCE film (100 µm thick) can be morphed into different shapes simply by varying the motifs of the photomasks. 
    more » « less
  3. Abstract Liquid crystal elastomers (LCEs) have attracted tremendous interest as actuators for soft robotics due to their mechanical and shape memory properties. However, LCE actuators typically respond to thermal stimulation through active Joule heating and passive cooling, which make them difficult to control. In this work, LCEs are combined with soft, stretchable thermoelectrics to create transducers capable of electrically controlled actuation, active cooling, and thermal‐to‐electrical energy conversion. The thermoelectric layers are composed of semiconductors embedded within a 3D printed elastomer matrix and wired together with eutectic gallium–indium (EGaIn) liquid metal interconnects. This layer is covered on both sides with LCE, which alternately heats and cools to achieve cyclical bending actuation in response to voltage‐controlled Peltier activation. Moreover, the thermoelectric layer can harvest energy from thermal gradients between the two LCE layers through the Seebeck effect, allowing for regenerative energy harvesting. As demonstrations, first, closed‐loop control of the transducer is performed to rapidly track a changing actuator position. Second, a soft robotic walker that is capable of walking toward a heat source and harvesting energy is introduced. Lastly, phototropic‐inspired autonomous deflection of the limbs toward a heat source is shown, demonstrating an additional method to increase energy recuperation efficiency for soft systems. 
    more » « less
  4. Atmospheric water vapor is an abundant and renewable resource that can alleviate growing water scarcity. Hybrid hydrogel desiccants composed of hygroscopic salts hold significant promise for atmospheric water harvesting (AWH) due to their increased capacity for water uptake. Thus far, many efforts in fabricating these desiccants require multistep processes, where the salt impregnation is achieved post-hydrogel fabrication. Here, we develop a scalable wet spinning methodology using aramid nanofibers (ANFs) to template and coagulate hydroxypropyl cellulose (HPC) into filaments in a coagulation bath consisting of water and lithium chloride (LiCl). HPC serves as the matrix to retain the captured water vapor, and later releases it upon heating. ANFs serve as the physical cross-linker between HPC, allowing for wet spinning at a speed up to 61 m h–1. The composite filaments achieve up to 0.55 g g–1 water uptake at 30% relative humidity (RH) and 21 °C, reaching 80% saturation in 40 min. With a lower critical solution temperature of 39 °C, the desiccant filaments can release up to 72% of the captured water at 60 °C after 30 min. In an AWH chamber, the filaments can achieve daily water production of 5.21 L kg–1 day–1 at 30% RH and 21 °C. 
    more » « less
  5. Hierarchically microstructured tri-axial poly(vinyl alcohol)/graphene nanoplatelet (PVA/GNP) composite fibers were fabricated using a dry-jet wet spinning technique. The composites with distinct PVA/GNPs/PVA phases led to highly oriented and evenly distributed graphene nanoplatelets (GNPs) as a result of molecular chain-assisted interfacial exfoliation. With a concentration of 3.3 wt% continuously aligned GNPs, the composite achieved a ∼73.5% increase in Young's modulus (∼38 GPa), as compared to the pure PVA fiber, and an electrical conductivity of ∼0.38 S m −1 , one of the best mechanical/electrical properties reported for polymer/GNP nanocomposite fibers. This study has broader impacts on textile engineering, wearable robotics, smart sensors, and optoelectronic devices. 
    more » « less