skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


Title: Thiocracking of Multi-Materials: High-Strength Composites from Post-Consumer Food Packaging Jars
A significant waste material threatening sustainability efforts are post-consumer food packaging goods. These ubiquitous multi-materials comprise chemically disparate components and are thus challenging targets for recycling. Herein, we undertake a proof-of-principle study in which we use a single-stage method to convert post-consumer multi-material food packaging (post-consumer peanut butter jars) to a high compressive strength composite (PBJS90). This is accomplished by thiocracking the ground jar pulp (10 wt. %) with elemental sulfur (90 wt. %) at 320 °C for 2 h. This is the first application of thiocracking to such mixed-material post-consumer goods. Composite synthesis proceeded with 100% atom economy, a low E factor of 0.02, and negative global warming potential of −0.099 kg CO2e/kg. Furthermore, the compressive strength of PBJS90 (37.7 MPa) is over twice that required for Portland cement building foundations. The simplicity of composite synthesis using a lower temperature/shorter heating time than needed for mineral cements, and exclusive use of waste materials as precursors are ecologically beneficial and represent an important proof-of-principle approach to using thiocracking as a strategy for upcycling multi-materials to useful composites.  more » « less
Award ID(s):
2203669
PAR ID:
10650088
Author(s) / Creator(s):
;
Publisher / Repository:
mdp
Date Published:
Journal Name:
Sustainability
Volume:
16
Issue:
16
ISSN:
2071-1050
Page Range / eLocation ID:
7023
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; ; ; (, Journal of Materials Chemistry A)
    This study evaluates the use of post-consumer fast-food restaurant waste and elemental sulfur to create high-strength composite materials. Compressive strengths exceed those of C62 building brick and flexural strengths are competitive with OPC. 
    more » « less
  2. ; ; (, Journal of Polymer Science)
    Abstract Environmental contamination by plastic waste is a growing threat to the environment and human health. Unfortunately, most post‐consumer plastics are still disposed of in landfills, even plastics that could be easily recycled via simple chemical processes. This disconnect between technology and implementation is partly due to the economic barrier posed by multi‐step processes that convert plastic waste into commodity goods. There is an urgent need for green methods to convert plastic waste directly into marketable commodities via simple processes. Herein we report a simple, single‐stage process to chemically recycle poly(ethylene terephthalate) (PET) to yield composites having thermal and mechanical properties that are competitive with commercial structural materials like Portland cement. In this protocol, a mixture of PET and geraniol are heated with elemental sulfur. In this process, transesterification between geraniol and PET with concomitant thiocracking of the PET backbone leads to the formation of a highly‐crosslinked sulfur–PET–geraniol (SPG) network composite. The composite exhibited compressive strength (23.1 MPa) greater than that required for Portland cement to be used in building foundations. This new, single‐stage chemical recycling strategy thus employs a bio‐olefin and waste sulfur to convert PET waste into a durable composite that could serve as a sustainable alternative to traditional cements. 
    more » « less
  3. ; ; ; (, Journal of Composites Science)
    Plastics and composites for consumer goods often require flame retardants (FRs) to mitigate flammability risks. Finding FRs that are effective in new sustainable materials is important for bringing them to the market. This study evaluated various FRs in SunBG90 (a composite made from triglycerides and sulfur)—a high sulfur-content material (HSM) promising for use in Li–S batteries, where flame resistance is critical. SunBG90 was blended with FRs from several classes (inorganic, phosphorus-based, brominated, and nitrogen-containing) to assess compliance with UL94 Burning Test standards. Inorganic FRs showed poor flame retardancy and lower mechanical strength, while organic additives significantly improved fire resistance. The addition of 20 wt. % tetrabromobisphenol A enabled SunBG90 to achieve the highest flame retardancy rating (94V-0), while also enhancing wear resistance (52 IW, ASTM C1353) and bonding strength (26 psi, ASTM C482). Selected organic FRs also enhance compressive strength compared to the FR-free SunBG90. This research highlights the potential of HSMs with traditional FRs to meet stringent fire safety standards while preserving or enhancing the mechanical integrity of HSM composites. 
    more » « less
  4. ; ; ; (, Journal of Polymers and the Environment)
    Abstract Lignin is the most abundant natural source of aromatics but remains underutilized. Elemental sulfur is a plentiful by-product of fossil fuel refining. Herein we report a strategy for preparing a durable composite by the one-pot reaction of elemental sulfur and lignin oil comprising lower molecular weight lignin derivatives. A lignin oil-sulfur composite (LOS90) was prepared by reacting 10 wt. % lignin oil with 90 wt. % elemental sulfur. The composite could be remelted and reshaped over several cycles without loss of properties. Results from the study showed thatLOS90has properties competitive with or exceeding values for commercial ordinary Portland cement and brick formulations. For example,LOS90displayed impressive compressive strength (22.1 MPa) and flexural strength (5.7 MPa).LOS90is prepared entirely from waste materials with 98.5% atom economy of composite synthesis, a lowEfactor of 0.057, and lignin char as the only waste product of the process for its preparation. These results suggest the potential applications of lignin and waste sulfur in the continuous efforts to develop more recyclable and sustainable materials. 
    more » « less
  5. ; (, Journal of Polymer Science)
    Abstract Environmental damage caused by waste plastics and downstream chemical breakdown products is a modern crisis. Endocrine‐disrupting bisphenol A (BPA), found in breakdown products of poly(bisphenol A carbonate) (PC), is an especially pernicious example that interferes with the reproduction and development of a wide range of organisms, including humans. Herein we report a single‐stage thiocracking method to chemically upcycle polycarbonate using elemental sulfur, a waste product of fossil fuel refining. Importantly, this method disintegrates bisphenol A units into monoaryls, thus eliminating endocrine‐disrupting BPA from the material and from any potential downstream waste. Thiocracking of PC (10 wt%) with elemental sulfur (90 wt%) at 320 °C yields the highly crosslinked networkSPC90. The composition, thermal, morphological, and mechanical properties ofSPC90were characterized by FT‐IR spectroscopy, TGA, DSC, elemental analysis, SEM/EDX, compressive strength tests, and flexural strength tests. The compositeSPC90(compressive strength = 12.8 MPa, flexural strength = 4.33 MPa) showed mechanical strengths exceeding those of commercial bricks and competitive with those of mineral cements. The approach discussed herein represents a method to chemically upcycle polycarbonate while deconstructing BPA units, and valorizing waste sulfur to yield structurally viable building materials that could replace less‐green legacy materials. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email