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Low-Cost Desktop Learning Modules (LCDLMs) are innovative, affordable educational tools designed to enhance hands-on learning experiences in engineering education. Previous studies have shown the effectiveness of LCDLMs in promoting engineering student engagement and learning outcomes. The present study further explored whether different types of LCDLMs could influence student engagement and learning outcomes differently. This study compared four LCDLMs (i.e., Double Pipe, Hydraulic Loss, Shell & Tube, and Venturi). In total, 2190 undergraduate and graduate students from 29 universities in the United States participated in this study. Results of this study showed that the Shell & Tube module significantly outperformed the Hydraulic Loss and Venturi modules in promoting enhancements in student Active scores. However, no significant differences were observed between the Double Pipe module and the other modules on Active scores. Moreover, the Hydraulic Loss module led to significantly higher knowledge growth compared to the Double Pipe, Shell & Tube, and Venturi modules. 

Hands-on, active learning in engineering courses fosters deeper understanding, collaboration, and social skills for students. This paper reports on the design, fabrication, and testing of a transparent miniaturized shell-and-tube heat exchanger module for engineering thermo-fluids classes. This module was also implemented for in-class heat exchanger instruction, where students (sample size, N = 75) conducted hands-on experiments following the instructions provided in the associated worksheet, participated in pre-tests and post-tests, analyzed the experimental data, and provided their feedback through motivational surveys. The performance test data obtained from the developed desktop heat exchanger module shows that the experimental heat transfer rates are in good agreement with theoretically predicted values calculated based on the standard correlations and assumptions. The pre-test and post-test assessments show that the use of this miniaturized shell-and-tube heat exchanger module in classroom instruction improves fundamental understanding of the heat exchange process and enhances student comprehension of complex phenomena of fluid flow patterns and heat transfer in the different parts of the heat exchanger. The motivational assessments demonstrate the module’s efficacy in elucidating the underlying heat transfer mechanisms and facilitating active engagement. The developed low-cost, handson heat exchanger can be used in undergraduate thermo-fluids engineering education for visualizing and better understanding of heat transfer principles, enhancing engagement of students, improving retention of fundamental concepts, and finally bridging the gap between theoretical abstractions and real-world applications. 

The goal of the greater project is to provide students with hands-on learning experiences while removing cost as a barrier to participation. Our Low-Cost Desktop Learning Modules (or LCDLMs) help students visualize and experience engineering concepts where books prove less than adequate and provide class members with the opportunity to learn as a group and collaborate with one another. LCDLMs have been found to improve motivation and attention while providing direct and vicarious learning opportunities, encouraging information retention in a learning environment. The goal of this paper is to introduce the latest LCDLM in development, for glucose analysis, which will mark the first LCDLM to feature a chemical reaction. In this paper we will also go over future work to be done to make the glucose analyzer viable for classroom use. The new module will feature a glucose solution meant for analysis, a set of reagents to convert the solution from transparent to a red-violet color of intensity correlated to the glucose concentration, and a simple apparatus students can use to read the concentration of the sample. The apparatus is meant to be used to teach students multiple engineering concepts through visual demonstration. In this LCDLM concept, chemicals from a set of reservoirs flow through a transparent microfluidics mixing chamber, which leads to a colorimetric reaction based on the amount of glucose present, teaching students about kinetics and, to a lesser extent, microfluidics. Dissolved oxygen is a limiting reagent, which will demonstrate to students the relevance of stoichiometry and mass transfer in a closed system. The mixture then collects in a chamber with two transparent sides. Green light passes through the red solution and into the lens of a smartphone camera to measure the intensity of the light. This is meant to demonstrate Beer’s law and complimentary colors. The more light that can pass through, the lower the glucose concentration. Students will need to measure a series of solutions with varied but known concentrations, construct a calibration curve, and then find an unknown solution concentration based on where an absorbance reading falls on the curve, modeling a routine wet lab test but without the need for expensive instrumentation. Prototyping is needed before a definitive version can be implemented in the classroom. The final design for the analyzer, how it will be assembled, parts to be used, etc., is being determined, and up-to-date results will be presented. The geometry of the mixing chamber with attached reservoirs for adding reagents must be optimized for small samples. The plan is to design a 3D model in SolidWorks and then cut out a prototype from an acrylic sheet with a laser cutter. The prototype will then be tested for leaks. The module itself will consist of the channel sheet glued between two other sheets, making assembly straightforward. 

There is overwhelming research evidence showing that students often struggle with learning key engineering concepts. The Low-Cost Desktop Learning Modules (LCDLMs) are model prototypes of standard industry equipment designed for students to learn some fundamental but abstract engineering concepts in the classrooms. Previous results have shown that students who interact with LCDLMs tend to outperform those who engage in traditional lectures. However, little is known about student profiles and their forms of engagement with this tool. Hence, the present study seeks to investigate the different student profiles that emerge from students working with the LCDLM and the demographic factors that influence student engagement with the tool. Participants (N = 1,288) responded to an engagement survey after working with LCDLMs in engineering classrooms in several states around the United States. We then used a latent profile analysis (LPA) – an advanced statistical approach – to better understand the representation of learner engagement profiles resulting from their self-reported learning engagement beliefs as they reflect on their experience in using LCDLMs. The LPA revealed five distinct profile types – disengaged, somewhat engaged, moderately engaged, highly engaged, and fluctuating engagement. Results showed that those who are more interactive and actively engaged with the LCDLM scored higher on their questionnaire compared to those who passively engaged with the LCDLM. We conclude with a discussion of the theoretical and practical implications of our findings. 

In this paper we report on the development and testing of hands-on desktop learning modules for transport courses in the Chemical and Mechanical Engineering disciplines. Two modules were developed to demonstrate fluid mechanics-related concepts, while two other modules were created for energy transport in heat exchangers. These devices are small, inexpensive, and made of see-through polycarbonate plastics using injection molding. These desktop learning modules are particularly suitable for use in undergraduate classrooms in conjunction with lectures to illustrate the working mechanism of devices seen in an industrial setting. Experiments are performed to understand the flow behavior and heat transfer performance on these modules. Our results show an excellent agreement for hydraulic head loss, volumetric flow rates, and overall heat transfer coefficients between experimental data and the corresponding theory, justifying the design and use of these devices in the classroom. Furthermore, we have measured student learning gains through pre-and posttests for each module based on in-class implementations at different universities. Assessment of student learning outcomes shows significant improvement in conceptual understanding when these modules are used in the undergraduate class.