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A binary-lens-embedded photonic crystal (B-LEPC) was designed for operation at 1550 nm and fabricated by multiphoton lithography. The lens is binary in the sense that optical path difference is generated using unit cells having just two distinct fill factors. The unit cells have a “rod-in-wall” structure that exhibits three-dimensional self-collimation. Simulations show that self-collimation forces light to move through the device without diffracting or focusing, even as the wavefront is reshaped by the lensing region. Upon exiting the device, the curved wavefront causes the light to focus. The thickness of a B-LEPC was reduced threefold by wrapping phase in the style of a Fresnel lens. Embedding a faster-varying phase profile enables tighter focusing, and numerical apertureNA = 0.59 was demonstrated experimentally. 

Photonic crystals can be engineered so that the flow of optical power and the phase of the field are independently controlled. The concept is demonstrated by creating a self-collimating lattice with an embedded cylindrical lens. The device is fabricated in a photopolymer by multi-photon lithography with the lattice spacing chosen for operation around the telecom wavelength of 1550 nm. The lattice is based on a low-symmetry rod-in-wall unit cell that strongly self-collimates light. The walls are varied in thickness to modulate the effective refractive index so light acquires a spatially quadratic phase profile as it propagates through the device. Although the phase of the field is altered, the light does not focus within the device because self-collimation forces power to flow parallel to the principal axes of the lattice. Upon exiting the device, ordinary propagation resumes in free space and the curved phase profile causes the light to focus. An analysis of the experimentally observed optical behavior shows that the device behaves like a thin lens, even though the device is considerably thick. 

Helical structures exhibit novel optical and mechanical properties and are commonly used in different fields such as metamaterials and microfluidics. A few methods exist for fabricating helical microstructures, but none of them has the throughput or flexibility required for patterning a large surface area with tunable pitch. In this paper, we report a method for fabricating helical structures with adjustable forms over large areas based on multiphoton polymerization (MPP) using single-exposure, three dimensionally structured, self-accelerating, axially tunable light fields. The light fields are generated as a superposition of high-order Bessel modes and have a closed-form expression relating the design of the phase mask to the rotation rate of the beam. The method is used to fabricate helices with different pitches and handedness in the material SU-8. Compared to point-by-point scanning, the method reported here can be used to reduce fabrication time by two orders of magnitude, paving the way for adopting MPP in many industrial applications. 

This review surveys advances in the fabrication of functional microdevices by multi-photon lithography (MPL) using the SU-8 material system. Microdevices created by MPL in SU-8 have been key to progress in the fields of micro-fluidics, micro-electromechanical systems (MEMS), micro-robotics, and photonics. The review discusses components, properties, and processing of SU-8 within the context of MPL. Emphasis is focused on advances within the last five years, but the discussion also includes relevant developments outside this period in MPL and the processing of SU-8. Novel methods for improving resolution of MPL using SU-8 and discussed, along with methods for functionalizing structures after fabrication. 

Wide-angle, broadband self-collimation (SC) is demonstrated in a hexagonal photonic crystal (PhC) fabricated in a low-refractive-index photopolymer by multiphoton lithography. The PhC can be described as a hexagonal array of cylindrical air holes in a block of dielectric material having a low-refractive index. Optical characterization shows that the device strongly self-collimates light at near-infrared wavelengths that span 1360 to 1610 nm. SC forces light to flow along the extrusion direction of the lattice without diffractive spreading, even when light couples into the device at high oblique angles. Numerical simulations corroborate the experimental findings.