Search for: All records

Abstract Thin films based on PbZr_1−xTi_xO₃and K_1−xNa_xNbO₃are increasingly being commercialized in piezoelectric MEMS due to the comparatively low drive voltages required relative to bulk actuators, as well as the facile approach to making sensor or actuator arrays. As these materials are incorporated into devices, it is critically important that they operate reliably over the lifetime of the system. This paper discusses some of the factors controlling the electrical and electromechanical reliability of lead zirconate titanate (PZT)-based piezoMEMS films. In particular, it will be shown the gradients in the Zr/Ti ratio through the depth of the films are useful in increasing the lifetime of the films under DC electrical stresses. 

Abstract To fulfill the demands of more bandwidth in 5G and 6G communication technology, new dielectric substrates that can be co‐fired into packages and devices that have low dielectric loss and improved thermal conductivity are desired. The motivation for this study is to design composites with low dielectric loss (tan δ) and high thermal conductivity (κ), while still limiting the electrical conductivity, for microwave applications involving high power and high frequency. This work describes the fabrication of high‐density electroceramic composites with a model dielectric material for cold sintering, namely sodium molybdate (Na₂Mo₂O₇), and fillers with higher thermal conductivity such as hexagonal boron nitride. The physical properties of the composites were characterized as a function of filler vol.%, temperature, and frequency. Understanding the variation in measured properties is achieved through analyzing the respective transport mechanisms. 

Abstract This review highlights the unique techniques for patterning liquid metals containing gallium (e.g., eutectic gallium indium, EGaIn). These techniques are enabled by two unique attributes of these liquids relative to solid metals: 1) The fluidity of the metal allows it to be injected, sprayed, and generally dispensed. 2) The solid native oxide shell allows the metal to adhere to surfaces and be shaped in ways that would normally be prohibited due to surface tension. The ability to shape liquid metals into non‐spherical structures such as wires, antennas, and electrodes can enable fluidic metallic conductors for stretchable electronics, soft robotics, e‐skins, and wearables. The key properties of these metals with a focus on methods to pattern liquid metals into soft or stretchable devices are summari. 

Abstract The solid‐state synthesis of perovskite BiFeO₃has been a topic of interest for decades. Many studies have reported challenges in the synthesis of BiFeO₃from starting oxides of Bi₂O₃and Fe₂O₃, mainly associated with the development of persistent secondary phases such as Bi₂₅FeO₃₉(sillenite) and Bi₂Fe₄O₉(mullite). These secondary phases are thought to be a consequence of unreacted Fe‐rich and Bi‐rich regions, that is, incomplete interdiffusion. In the present work, in situ high‐temperature X‐ray diffraction is used to demonstrate that Bi₂O₃first reacts with Fe₂O₃to form sillenite Bi₂₅FeO₃₉, which then reacts with the remaining Fe₂O₃to form BiFeO₃. Therefore, the synthesis of perovskite BiFeO₃is shown to occur via a two‐step reaction sequence with Bi₂₅FeO₃₉as an intermediate compound. Because Bi₂₅FeO₃₉and the γ‐Bi₂O₃phase are isostructural, it is difficult to discriminate them solely from X‐ray diffraction. Evidence is presented for the existence of the intermediate sillenite Bi₂₅FeO₃₉using quenching experiments, comparisons between Bi₂O₃behavior by itself and in the presence of Fe₂O₃, and crystal structure examination. With this new information, a proposed reaction pathway from the starting oxides to the product is presented. 

Recent theoretical studies have suggested that transition metal perovskite oxide membranes can enable surface phonon polaritons in the infrared range with low loss and much stronger subwavelength confinement than bulk crystals. Such modes, however, have not been experimentally observed so far. Here, using a combination of far-field Fourier-transform infrared (FTIR) spectroscopy and near-field synchrotron infrared nanospectroscopy (SINS) imaging, we study the phonon polaritons in a 100 nm thick freestanding crystalline membrane of SrTiO3 transferred on metallic and dielectric substrates. We observe a symmetric-antisymmetric mode splitting giving rise to epsilon-near-zero and Berreman modes as well as highly confined (by a factor of 10) propagating phonon polaritons, both of which result from the deep-subwavelength thickness of the membranes. Theoretical modeling based on the analytical finite-dipole model and numerical finite-difference methods fully corroborate the experimental results. Our work reveals the potential of oxide membranes as a promising platform for infrared photonics and polaritonics. 

The solid-state synthesis of perovskite BiFeO3 has been a topic of interest for decades. Many studies have reported challenges in the synthesis of BiFeO3 from starting oxides of Bi2O3 and Fe2O3, mainly associated with the development of persistent secondary phases such as Bi25FeO39 (sillenite) and Bi2Fe4O9 (mullite). These secondary phases are thought to be a consequence of unreacted Fe-rich and Bi-rich regions, that is, incomplete interdiffusion. In the present work, in situ high-temperature X-ray diffraction is used to demonstrate that Bi2O3 first reacts with Fe2O3 to form sillenite Bi25FeO39, which then reacts with the remaining Fe2O3 to form BiFeO3. Therefore, the synthesis of perovskite BiFeO3 is shown to occur via a two-step reaction sequence with Bi25FeO39 as an intermediate compound. Because Bi25FeO39 and the γ-Bi2O3 phase are isostructural, it is difficult to discriminate them solely from X-ray diffraction. Evidence is presented for the existence of the intermediate sillenite Bi25FeO39 using quenching experiments, comparisons between Bi2O3 behavior by itself and in the presence of Fe2O3, and crystal structure examination. With this new information, a proposed reaction pathway from the starting oxides to the product is presented. 

In many commercially utilized ferroelectric materials, the motion of domain walls is an important contributor to the functional dielectric and piezoelectric responses. This paper compares the temperature dependence of domain wall motion for BaTiO3 ceramics with different grain sizes, point defect concentrations, and formulations. The grain boundaries act as significant pinning points for domain wall motion such that fine-grained materials show smaller extrinsic contributions to the properties below the Curie temperature and lower residual ferroelectric contributions immediately above the Curie temperature. Oxygen vacancy point defects make a modest change in the extrinsic contributions of undoped BaTiO3 ceramics. In formulated BaTiO3, extrinsic contributions to the dielectric response were suppressed over a wide temperature range. It is believed this is due to a combination of reduced grain size, the existence of a core-shell microstructure, and a reduction in domain wall continuity over the grain boundaries. 

Base metal electrode (BME) multilayer ceramic capacitors (MLCCs) are widely used in aerospace, medical, military, and communication applications, emphasizing the need for high reliability. The ongoing advancements in BaTiO3-based MLCC technology have facilitated further miniaturization and improved capacitive volumetric density for both low and high voltage devices. However, concerns persist regarding infant mortality failures and long-term reliability under higher fields and temperatures. To address these concerns, a comprehensive understanding of the mechanisms underlying insulation resistance degradation is crucial. Furthermore, there is a need to develop effective screening procedures during MLCC production and improve the accuracy of mean time to failure (MTTF) predictions. This article reviews our findings on the effect of the burn-in test, a common quality control process, on the dynamics of oxygen vacancies within BME MLCCs. These findings reveal the burn-in test has a negative impact on the lifetime and reliability of BME MLCCS. Moreover, the limitations of existing lifetime prediction models for BME MLCCs are discussed, emphasizing the need for improved MTTF predictions by employing a physics-based machine learning model to overcome the existing models’ limitations. The article also discusses the new physical-based machine learning model that has been developed. While data limitations remain a challenge, the physics-based machine learning approach offers promising results for MTTF prediction in MLCCs, contributing to improved lifetime predictions. Furthermore, the article acknowledges the limitations of relying solely on MTTF to predict MLCCs’ lifetime and emphasizes the importance of developing comprehensive prediction models that predict the entire distribution of failures.