This paper presents the design of a compact 45 V-to-54 kV dc-dc converter for high-energy beam applications with the focus on X-ray generation. We describe key design choices for a high power density including a modular structure, high-frequency switching, planar transformers and Dickson topology. High-voltage insulation and thermal management are also described in detail. The experimental data with a 5 kV single module and a 10-module 54 kV converter indicate that the proposed structure can generate high dc voltage while achieving a several times higher power density compared to commercial high-voltage power supplies.
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Miniature High-Voltage DC-DC Power Converters for Space and Micro-Robotic Applications
We develop a small and lightweight high-voltage high-gain power converter for applications where weight and size are premium. By driving a Dickson and Cockcroft-Walton voltage multiplier with a megahertz-frequency class-E inverter, we implement two converters, one that achieves 40 V-to-2 kV conversion with 16 cm3 box volume and the other that achieves 3.7 V-to-2.9 kV conversion with 0.2 cm3 box volume and 0.49 g weight. Presented converters achieve comparable or better power density and specific power to those of commercial high-voltage power supplies.
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- Award ID(s):
- 1808489
- PAR ID:
- 10171610
- Date Published:
- Journal Name:
- 2019 IEEE Energy Conversion Congress and Exposition (ECCE)
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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