Title: Binder Jetting Additive Manufacturing: Effect of Particle Size Distribution on Density
Abstract This paper reports a study on the effects of particle size distribution (tuned by mixing different-sized powders) on density of a densely packed powder, powder bed density, and sintered density in binder jetting additive manufacturing. An analytical model was used first to study the mixture packing density. Analytical results showed that multimodal (bimodal or trimodal) mixtures could achieve a higher packing density than their component powders and there existed an optimal mixing fraction to achieve the maximum mixture packing density. Both a lower component particle size ratio (fine to coarse) and a larger component packing density ratio (fine to coarse) led to a larger maximum mixture packing density. A threshold existed for the component packing density ratio, below which the mixing method was not effective for density improvement. Its relationship to the component particle size ratio was calculated and plotted. In addition, the dependence of the optimal mixing fraction and maximum mixture packing density on the component particle size ratio and component packing density ratio was calculated and plotted. These plots can be used as theoretical tools to select parameters for the mixing method. Experimental results of tap density were consistent with the above-mentioned analytical predictions. Also, experimental measurements more »
showed that powders with multimodal particle size distributions achieved a higher tap density, powder bed density, and sintered density in most cases. « less
Du, Wenchao; Miao, Guanxiong; Pei, Zhijian; Ma, Chao(
, Journal of Micro and Nano-Manufacturing)
Abstract Feedstock powders used in binder jetting additive manufacturing include nanopowder, micropowder, and granulated powder. Two important characteristics of the feedstock powders are flowability and sinterability. This paper aims to compare the flowability and sinterability of different feedstock powders. Three powders were compared: nanopowder (with a particle size of ∼100 nm), micropowder (with a particle size of 70 μm), and granulated powder (with a granule size of ∼70 μm) made from the nanopowder by spray freeze drying. Flowability metrics employed included apparent density (AD), tap density (TD), volumetric flow rate (VFR), mass flow rate (MFR), Hausner ratio (HR), Carr index (CI), and repose angle (RA). Sinterability metrics employed included sintered bulk density (SBD), volumetric shrinkage (VS), and densification ratio (DR). Results show that the granulated powder has a higher flowability than the nanopowder and a higher sinterability than the micropowder. Moreover, different flowability metric values of the granulated powder are close to those of the micropowder, indicating that these two powers have a comparably high flowability. Similarly, different sinterability metric values of the granulated powder are close to those of the nanopowder, indicating that these two powders have a comparably high sinterability.
Du, W.(
, Proceedings of the ASME 2019 International Manufacturing Science and Engineering Conference (MSEC2019))
The objective of this study is to compare three different feedstock powders for the binder jetting process by characterizing their flowability and sinterability. Binder jetting additive manufacturing is a promising technology for fabricating ceramic parts with complex or customized geometries. Granulation is a promising material preparation method due to the potential high sinterability and flowability of the produced powder. However, no study has been made to systematically compare raw and granulated powders in terms of their flowing and sintering behaviors. This paper aims at filling this knowledge gap. Two raw powders (i.e., fine raw powder of 300 nm and coarse raw powder of 70 μm) and one granulated powder from spray freeze drying were compared. Different flowability metrics, including volumetric flow rate, mass flow rate, Hausner ratio, Carr index, and repose angle were measured. Different sinterability metrics, including sintered bulk density, volume shrinkage, and densification ratio were compared for all three powders. Results show that granulated powder achieved comparably high flowability to that of the coarse raw powder and also comparably high sinterability to that of the fine raw powder. Moreover, suitable metrics for the characterization of the sinterability and flowability for these three powders are recommended. This study suggestsmore »spray freeze drying produces high-quality feedstock powder for binder jetting process.« less
Discrete-particle simulations of bidisperse shear thickening suspensions are reported. The work considers two packing parameters, the large-to-small particle radius ratio ranging from [Formula: see text] (nearly monodisperse) to [Formula: see text], and the large particle fraction of the total solid loading with values [Formula: see text], 0.5, and 0.85. Particle-scale simulations are performed over a broad range of shear stresses using a simulation model for spherical particles accounting for short-range lubrication forces, frictional interaction, and repulsion between particles. The variation of rheological properties and the maximum packing fraction [Formula: see text] with shear stress [Formula: see text] are reported. At a fixed volume fraction [Formula: see text], bidispersity decreases the suspension relative viscosity [Formula: see text], where [Formula: see text] is the suspension viscosity and [Formula: see text] is the suspending fluid viscosity, over the entire range of shear stresses studied. However, under low shear stress conditions, the suspension exhibits an unusual rheological behavior: the minimum viscosity does not occur as expected at [Formula: see text], but instead decreases with further increase of [Formula: see text] to [Formula: see text]. The second normal stress difference [Formula: see text] acts similarly. This behavior is caused by particles ordering into a layeredmore »structure, as is also reflected by the zero slope with respect to time of the mean-square displacement in the velocity gradient direction. The relative viscosity [Formula: see text] of bidisperse rate-dependent suspensions can be predicted by a power law linking it to [Formula: see text], [Formula: see text] in both low and high shear stress regimes. The agreement between the power law and experimental data from literature demonstrates that the model captures well the effect of particle size distribution, showing that viscosity roughly collapses onto a single master curve when plotted against the reduced volume fraction [Formula: see text].« less
Hussain, Mir Zaman; Hamilton, Stephen; Robertson, G. Philip; Basso, Bruno(
)
Abstract
Excessive phosphorus (P) applications to croplands can contribute to eutrophication of surface waters through surface runoff and subsurface (leaching) losses. We analyzed leaching losses of total dissolved P (TDP) from no-till corn, hybrid poplar (Populus nigra X P. maximowiczii), switchgrass (Panicum virgatum), miscanthus (Miscanthus giganteus), native grasses, and restored prairie, all planted in 2008 on former cropland in Michigan, USA. All crops except corn (13 kg P ha−1 year−1) were grown without P fertilization. Biomass was harvested at the end of each growing season except for poplar. Soil water at 1.2 m depth was sampled weekly to biweekly for TDP determination during March–November 2009–2016 using tension lysimeters. Soil test P (0–25 cm depth) was measured every autumn. Soil water TDP concentrations were usually below levels where eutrophication of surface waters is frequently observed (> 0.02 mg L−1) but often higher than in deep groundwater or nearby streams and lakes. Rates of P leaching, estimated from measured concentrations and modeled drainage, did not differ statistically among cropping systems across years; 7-year cropping system means ranged from 0.035 to 0.072 kg P ha−1 year−1 with large interannual variation. Leached P was positively related to STP, which decreased over the 7 years in all systems. These results indicate that both P-fertilized and unfertilized cropping systems may
leach legacy P from past cropland management.
Methods
Experimental details The Biofuel Cropping System Experiment (BCSE) is located at the W.K. Kellogg Biological Station (KBS) (42.3956° N, 85.3749° W; elevation 288 m asl) in southwestern Michigan, USA. This site is a part of the Great Lakes Bioenergy Research Center (www.glbrc.org) and is a Long-term Ecological Research site (www.lter.kbs.msu.edu). Soils are mesic Typic Hapludalfs developed on glacial outwash54 with high sand content (76% in the upper 150 cm) intermixed with silt-rich loess in the upper 50 cm55. The water table lies approximately 12–14 m below the surface. The climate is humid temperate with a mean annual air temperature of 9.1 °C and annual precipitation of 1005 mm, 511 mm of which falls between May and September (1981–2010)56,57. The BCSE was established as a randomized complete block design in 2008 on preexisting farmland. Prior to BCSE establishment, the field was used for grain crop and alfalfa (Medicago sativa L.) production for several decades. Between 2003 and 2007, the field received a total of ~ 300 kg P ha−1 as manure, and the southern half, which contains one of four replicate plots, received an additional 206 kg P ha−1 as inorganic fertilizer. The experimental design consists of five randomized blocks each containing one replicate plot (28 by 40 m) of 10 cropping systems (treatments) (Supplementary Fig. S1; also see Sanford et al.58). Block 5 is not included in the present study. Details on experimental design and site history are provided in Robertson and Hamilton57 and Gelfand et al.59. Leaching of P is analyzed in six of the cropping systems: (i) continuous no-till corn, (ii) switchgrass, (iii) miscanthus, (iv) a mixture of five species of native grasses, (v) a restored native prairie containing 18 plant species (Supplementary Table S1), and (vi) hybrid poplar. Agronomic management Phenological cameras and field observations indicated that the perennial herbaceous crops emerged each year between mid-April and mid-May. Corn was planted each year in early May. Herbaceous crops were harvested at the end of each growing season with the timing depending on weather: between October and November for corn and between November and December for herbaceous perennial crops. Corn stover was harvested shortly after corn grain, leaving approximately 10 cm height of stubble above the ground. The poplar was harvested only once, as the culmination of a 6-year rotation, in the winter of 2013–2014. Leaf emergence and senescence based on daily phenological images indicated the beginning and end of the poplar growing season, respectively, in each year. Application of inorganic fertilizers to the different crops followed a management approach typical for the region (Table 1). Corn was fertilized with 13 kg P ha−1 year−1 as starter fertilizer (N-P-K of 19-17-0) at the time of planting and an additional 33 kg P ha−1 year−1 was added as superphosphate in spring 2015. Corn also received N fertilizer around the time of planting and in mid-June at typical rates for the region (Table 1). No P fertilizer was applied to the perennial grassland or poplar systems (Table 1). All perennial grasses (except restored prairie) were provided 56 kg N ha−1 year−1 of N fertilizer in early summer between 2010 and 2016; an additional 77 kg N ha−1 was applied to miscanthus in 2009. Poplar was fertilized once with 157 kg N ha−1 in 2010 after the canopy had closed. Sampling of subsurface soil water and soil for P determination Subsurface soil water samples were collected beneath the root zone (1.2 m depth) using samplers installed at approximately 20 cm into the unconsolidated sand of 2Bt2 and 2E/Bt horizons (soils at the site are described in Crum and Collins54). Soil water was collected from two kinds of samplers: Prenart samplers constructed of Teflon and silica (http://www.prenart.dk/soil-water-samplers/) in replicate blocks 1 and 2 and Eijkelkamp ceramic samplers (http://www.eijkelkamp.com) in blocks 3 and 4 (Supplementary Fig. S1). The samplers were installed in 2008 at an angle using a hydraulic corer, with the sampling tubes buried underground within the plots and the sampler located about 9 m from the plot edge. There were no consistent differences in TDP concentrations between the two sampler types. Beginning in the 2009 growing season, subsurface soil water was sampled at weekly to biweekly intervals during non-frozen periods (April–November) by applying 50 kPa of vacuum to each sampler for 24 h, during which the extracted water was collected in glass bottles. Samples were filtered using different filter types (all 0.45 µm pore size) depending on the volume of leachate collected: 33-mm dia. cellulose acetate membrane filters when volumes were less than 50 mL; and 47-mm dia. Supor 450 polyethersulfone membrane filters for larger volumes. Total dissolved phosphorus (TDP) in water samples was analyzed by persulfate digestion of filtered samples to convert all phosphorus forms to soluble reactive phosphorus, followed by colorimetric analysis by long-pathlength spectrophotometry (UV-1800 Shimadzu, Japan) using the molybdate blue method60, for which the method detection limit was ~ 0.005 mg P L−1. Between 2009 and 2016, soil samples (0–25 cm depth) were collected each autumn from all plots for determination of soil test P (STP) by the Bray-1 method61, using as an extractant a dilute hydrochloric acid and ammonium fluoride solution, as is recommended for neutral to slightly acidic soils. The measured STP concentration in mg P kg−1 was converted to kg P ha−1 based on soil sampling depth and soil bulk density (mean, 1.5 g cm−3). Sampling of water samples from lakes, streams and wells for P determination In addition to chemistry of soil and subsurface soil water in the BCSE, waters from lakes, streams, and residential water supply wells were also sampled during 2009–2016 for TDP analysis using Supor 450 membrane filters and the same analytical method as for soil water. These water bodies are within 15 km of the study site, within a landscape mosaic of row crops, grasslands, deciduous forest, and wetlands, with some residential development (Supplementary Fig. S2, Supplementary Table S2). Details of land use and cover change in the vicinity of KBS are given in Hamilton et al.48, and patterns in nutrient concentrations in local surface waters are further discussed in Hamilton62. Leaching estimates, modeled drainage, and data analysis Leaching was estimated at daily time steps and summarized as total leaching on a crop-year basis, defined from the date of planting or leaf emergence in a given year to the day prior to planting or emergence in the following year. TDP concentrations (mg L−1) of subsurface soil water were linearly interpolated between sampling dates during non-freezing periods (April–November) and over non-sampling periods (December–March) based on the preceding November and subsequent April samples. Daily rates of TDP leaching (kg ha−1) were calculated by multiplying concentration (mg L−1) by drainage rates (m3 ha−1 day−1) modeled by the Systems Approach for Land Use Sustainability (SALUS) model, a crop growth model that is well calibrated for KBS soil and environmental conditions. SALUS simulates yield and environmental outcomes in response to weather, soil, management (planting dates, plant population, irrigation, N fertilizer application, and tillage), and genetics63. The SALUS water balance sub-model simulates surface runoff, saturated and unsaturated water flow, drainage, root water uptake, and evapotranspiration during growing and non-growing seasons63. The SALUS model has been used in studies of evapotranspiration48,51,64 and nutrient leaching20,65,66,67 from KBS soils, and its predictions of growing-season evapotranspiration are consistent with independent measurements based on growing-season soil water drawdown53 and evapotranspiration measured by eddy covariance68. Phosphorus leaching was assumed insignificant on days when SALUS predicted no drainage. Volume-weighted mean TDP concentrations in leachate for each crop-year and for the entire 7-year study period were calculated as the total dissolved P leaching flux (kg ha−1) divided by the total drainage (m3 ha−1). One-way ANOVA with time (crop-year) as the fixed factor was conducted to compare total annual drainage rates, P leaching rates, volume-weighted mean TDP concentrations, and maximum aboveground biomass among the cropping systems over all seven crop-years as well as with TDP concentrations from local lakes, streams, and groundwater wells. When a significant (α = 0.05) difference was detected among the groups, we used the Tukey honest significant difference (HSD) post-hoc test to make pairwise comparisons among the groups. In the case of maximum aboveground biomass, we used the Tukey–Kramer method to make pairwise comparisons among the groups because the absence of poplar data after the 2013 harvest resulted in unequal sample sizes. We also used the Tukey–Kramer method to compare the frequency distributions of TDP concentrations in all of the soil leachate samples with concentrations in lakes, streams, and groundwater wells, since each sample category had very different numbers of measurements.
Other
Individual spreadsheets in “data table_leaching_dissolved organic carbon and nitrogen.xls” 1. annual precip_drainage 2. biomass_corn, perennial grasses 3. biomass_poplar 4. annual N leaching _vol-wtd conc 5. Summary_N leached 6. annual DOC leachin_vol-wtd conc 7. growing season length 8. correlation_nh4 VS no3 9. correlations_don VS no3_doc VS don Each spreadsheet is described below along with an explanation of variates. Note that ‘nan’ indicate data are missing or not available. First row indicates header; second row indicates units 1. Spreadsheet: annual precip_drainage Description: Precipitation measured from nearby Kellogg Biological Station (KBS) Long Term Ecological Research (LTER) Weather station, over 2009-2016 study period. Data shown in Figure 1; original data source for precipitation (https://lter.kbs.msu.edu/datatables/7). Drainage estimated from SALUS crop model. Note that drainage is percolation out of the root zone (0-125 cm). Annual precipitation and drainage values shown here are calculated for growing and non-growing crop periods. Variate Description year year of the observation crop “corn” “switchgrass” “miscanthus” “nativegrass” “restored prairie” “poplar” precip_G precipitation during growing period (milliMeter) precip_NG precipitation during non-growing period (milliMeter) drainage_G drainage during growing period (milliMeter) drainage_NG drainage during non-growing period (milliMeter) 2. Spreadsheet: biomass_corn, perennial grasses Description: Maximum aboveground biomass measurements from corn, switchgrass, miscanthus, native grass and restored prairie plots in Great Lakes Bioenergy Research Center (GLBRC) Biomass Cropping System Experiment (BCSE) during 2009-2015. Data shown in Figure 2. Variate Description year year of the observation date day of the observation (mm/dd/yyyy) crop “corn” “switchgrass” “miscanthus” “nativegrass” “restored prairie” “poplar” replicate each crop has four replicated plots, R1, R2, R3 and R4 station stations (S1, S2 and S3) of samplings within the plot. For more details, refer to link (https://data.sustainability.glbrc.org/protocols/156) species plant species that are rooted within the quadrat during the time of maximum biomass harvest. See protocol for more information, refer to link (http://lter.kbs.msu.edu/datatables/36) For maize biomass, grain and whole biomass reported in the paper (weed biomass or surface litter are excluded). Surface litter biomass not included in any crops; weed biomass not included in switchgrass and miscanthus, but included in grass mixture and prairie. fraction Fraction of biomass biomass_plot biomass per plot on dry-weight basis (Grams_Per_SquareMeter) biomass_ha biomass (megaGrams_Per_Hectare) by multiplying column biomass per plot with 0.01 3. Spreadsheet: biomass_poplar Description: Maximum aboveground biomass measurements from poplar plots in Great Lakes Bioenergy Research Center (GLBRC) Biomass Cropping System Experiment (BCSE) during 2009-2015. Data shown in Figure 2. Note that poplar biomass was estimated from crop growth curves until the poplar was harvested in the winter of 2013-14. Variate Description year year of the observation method methods of poplar biomass sampling date day of the observation (mm/dd/yyyy) replicate each crop has four replicated plots, R1, R2, R3 and R4 diameter_at_ground poplar diameter (milliMeter) at the ground diameter_at_15cm poplar diameter (milliMeter) at 15 cm height biomass_tree biomass per plot (Grams_Per_Tree) biomass_ha biomass (megaGrams_Per_Hectare) by multiplying biomass per tree with 0.01 4. Spreadsheet: annual N leaching_vol-wtd conc Description: Annual leaching rate (kiloGrams_N_Per_Hectare) and volume-weighted mean N concentrations (milliGrams_N_Per_Liter) of nitrate (no3) and dissolved organic nitrogen (don) in the leachate samples collected from corn, switchgrass, miscanthus, native grass, restored prairie and poplar plots in Great Lakes Bioenergy Research Center (GLBRC) Biomass Cropping System Experiment (BCSE) during 2009-2016. Data for nitrogen leached and volume-wtd mean N concentration shown in Figure 3a and Figure 3b, respectively. Note that ammonium (nh4) concentration were much lower and often undetectable (<0.07 milliGrams_N_Per_Liter). Also note that in 2009 and 2010 crop-years, data from some replicates are missing. Variate Description crop “corn” “switchgrass” “miscanthus” “nativegrass” “restored prairie” “poplar” crop-year year of the observation replicate each crop has four replicated plots, R1, R2, R3 and R4 no3 leached annual leaching rates of nitrate (kiloGrams_N_Per_Hectare) don leached annual leaching rates of don (kiloGrams_N_Per_Hectare) vol-wtd no3 conc. Volume-weighted mean no3 concentration (milliGrams_N_Per_Liter) vol-wtd don conc. Volume-weighted mean don concentration (milliGrams_N_Per_Liter) 5. Spreadsheet: summary_N leached Description: Summary of total amount and forms of N leached (kiloGrams_N_Per_Hectare) and the percent of applied N lost to leaching over the seven years for corn, switchgrass, miscanthus, native grass, restored prairie and poplar plots in Great Lakes Bioenergy Research Center (GLBRC) Biomass Cropping System Experiment (BCSE) during 2009-2016. Data for nitrogen amount leached shown in Figure 4a and percent of applied N lost shown in Figure 4b. Note the fraction of unleached N includes in harvest, accumulation in root biomass, soil organic matter or gaseous N emissions were not measured in the study. Variate Description crop “corn” “switchgrass” “miscanthus” “nativegrass” “restored prairie” “poplar” no3 leached annual leaching rates of nitrate (kiloGrams_N_Per_Hectare) don leached annual leaching rates of don (kiloGrams_N_Per_Hectare) N unleached N unleached (kiloGrams_N_Per_Hectare) in other sources are not studied % of N applied N lost to leaching % of N applied N lost to leaching 6. Spreadsheet: annual DOC leachin_vol-wtd conc Description: Annual leaching rate (kiloGrams_Per_Hectare) and volume-weighted mean N concentrations (milliGrams_Per_Liter) of dissolved organic carbon (DOC) in the leachate samples collected from corn, switchgrass, miscanthus, native grass, restored prairie and poplar plots in Great Lakes Bioenergy Research Center (GLBRC) Biomass Cropping System Experiment (BCSE) during 2009-2016. Data for DOC leached and volume-wtd mean DOC concentration shown in Figure 5a and Figure 5b, respectively. Note that in 2009 and 2010 crop-years, water samples were not available for DOC measurements. Variate Description crop “corn” “switchgrass” “miscanthus” “nativegrass” “restored prairie” “poplar” crop-year year of the observation replicate each crop has four replicated plots, R1, R2, R3 and R4 doc leached annual leaching rates of nitrate (kiloGrams_Per_Hectare) vol-wtd doc conc. volume-weighted mean doc concentration (milliGrams_Per_Liter) 7. Spreadsheet: growing season length Description: Growing season length (days) of corn, switchgrass, miscanthus, native grass, restored prairie and poplar plots in the Great Lakes Bioenergy Research Center (GLBRC) Biomass Cropping System Experiment (BCSE) during 2009-2015. Date shown in Figure S2. Note that growing season is from the date of planting or emergence to the date of harvest (or leaf senescence in case of poplar). Variate Description crop “corn” “switchgrass” “miscanthus” “nativegrass” “restored prairie” “poplar” year year of the observation growing season length growing season length (days) 8. Spreadsheet: correlation_nh4 VS no3 Description: Correlation of ammonium (nh4+) and nitrate (no3-) concentrations (milliGrams_N_Per_Liter) in the leachate samples from corn, switchgrass, miscanthus, native grass, restored prairie and poplar plots in Great Lakes Bioenergy Research Center (GLBRC) Biomass Cropping System Experiment (BCSE) during 2013-2015. Data shown in Figure S3. Note that nh4+ concentration in the leachates was very low compared to no3- and don concentration and often undetectable in three crop-years (2013-2015) when measurements are available. Variate Description crop “corn” “switchgrass” “miscanthus” “nativegrass” “restored prairie” “poplar” date date of the observation (mm/dd/yyyy) replicate each crop has four replicated plots, R1, R2, R3 and R4 nh4 conc nh4 concentration (milliGrams_N_Per_Liter) no3 conc no3 concentration (milliGrams_N_Per_Liter) 9. Spreadsheet: correlations_don VS no3_doc VS don Description: Correlations of don and nitrate concentrations (milliGrams_N_Per_Liter); and doc (milliGrams_Per_Liter) and don concentrations (milliGrams_N_Per_Liter) in the leachate samples of corn, switchgrass, miscanthus, native grass, restored prairie and poplar plots in Great Lakes Bioenergy Research Center (GLBRC) Biomass Cropping System Experiment (BCSE) during 2013-2015. Data of correlation of don and nitrate concentrations shown in Figure S4 a and doc and don concentrations shown in Figure S4 b. Variate Description crop “corn” “switchgrass” “miscanthus” “nativegrass” “restored prairie” “poplar” year year of the observation don don concentration (milliGrams_N_Per_Liter) no3 no3 concentration (milliGrams_N_Per_Liter) doc doc concentration (milliGrams_Per_Liter) More>>
Tenney, Charles M.; Malladi, Vijaya V.; Musgrave, Patrick F.; Williams, Christopher B.; Tarazaga, Pablo A.(
, Proceedings of the ASME 2018 Conference on Smart Materials, Adaptive Structures and Intelligent Systems)
Steady-state traveling waves in structures have been previously investigated for a variety of purposes including propulsion of objects and agitation of a surrounding medium. In the field of additive manufacturing, powder bed fusion (PBF) is a commonly used process that uses heat to fuse regions of metallic or polymer powders within a loose bed. PBF processes require post-process removal of loose powder, which can be difficult when blind holes or complex internal geometry are present in the fabricated part. Here, a preliminary investigation of a simple part is conducted examining the use of traveling waves for post-process de-powdering of additively manufactured specimens. The generation of steady-state traveling waves in a structure is accomplished through excitation at a frequency between two adjacent resonant frequencies of the structure, resulting in two-mode excitation. This excitation can be generated by bonded piezoceramic elements actuated by a sinusoidal voltage signal. The response of the structure is affected by the parameters of the excitation, such as the particular frequency of the voltage signal, the placement of the piezoceramic actuators, and the phase difference in the signals applied to different actuators. Careful selection of these parameters allows adjustment of the quality, wavelength, and wave speed of themore »resulting traveling waves. In this work, open-top rectangular box specimens composed of sintered nylon powder and coated with fine sand are used to represent freshly fabricated parts yet-to-be cleaned of un-sintered powder. Steady-state traveling waves are excited in the specimens while variations in the frequency content and phase differences between actuation points of the excitation are used to affect the characteristics of the dynamic response. The effectiveness of several response types for the purpose of moving un-sintered nylon powder within the specimens is investigated.« less
Du, Wenchao, Roa, Jorge, Hong, Jaehee, Liu, Yanwen, Pei, Zhijian, and Ma, Chao. Binder Jetting Additive Manufacturing: Effect of Particle Size Distribution on Density. Retrieved from https://par.nsf.gov/biblio/10228717. Journal of Manufacturing Science and Engineering 143.9 Web. doi:10.1115/1.4050306.
Du, Wenchao, Roa, Jorge, Hong, Jaehee, Liu, Yanwen, Pei, Zhijian, and Ma, Chao.
"Binder Jetting Additive Manufacturing: Effect of Particle Size Distribution on Density". Journal of Manufacturing Science and Engineering 143 (9). Country unknown/Code not available. https://doi.org/10.1115/1.4050306.https://par.nsf.gov/biblio/10228717.
@article{osti_10228717,
place = {Country unknown/Code not available},
title = {Binder Jetting Additive Manufacturing: Effect of Particle Size Distribution on Density},
url = {https://par.nsf.gov/biblio/10228717},
DOI = {10.1115/1.4050306},
abstractNote = {Abstract This paper reports a study on the effects of particle size distribution (tuned by mixing different-sized powders) on density of a densely packed powder, powder bed density, and sintered density in binder jetting additive manufacturing. An analytical model was used first to study the mixture packing density. Analytical results showed that multimodal (bimodal or trimodal) mixtures could achieve a higher packing density than their component powders and there existed an optimal mixing fraction to achieve the maximum mixture packing density. Both a lower component particle size ratio (fine to coarse) and a larger component packing density ratio (fine to coarse) led to a larger maximum mixture packing density. A threshold existed for the component packing density ratio, below which the mixing method was not effective for density improvement. Its relationship to the component particle size ratio was calculated and plotted. In addition, the dependence of the optimal mixing fraction and maximum mixture packing density on the component particle size ratio and component packing density ratio was calculated and plotted. These plots can be used as theoretical tools to select parameters for the mixing method. Experimental results of tap density were consistent with the above-mentioned analytical predictions. Also, experimental measurements showed that powders with multimodal particle size distributions achieved a higher tap density, powder bed density, and sintered density in most cases.},
journal = {Journal of Manufacturing Science and Engineering},
volume = {143},
number = {9},
author = {Du, Wenchao and Roa, Jorge and Hong, Jaehee and Liu, Yanwen and Pei, Zhijian and Ma, Chao},
}