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Abstract Ecological, health and environmental concerns are driving the need for bio-resourced foams for the building industry. In this paper, we examine foams made from polylactic acid (PLA) and micro cellulose fibrils (MCF). To ensure no volatile organic compounds in the foam, supercritical CO2(sc-CO2) physical foaming of melt mixed systems was conducted. Mechanical and thermal conductivity properties were determined and applied to a net zero energy model house. The results showed that MCF had a concentration dependent impact on the foams. First structurally, the presence of MCF led to an initial increase followed by a decrease of open porosity, higher bulk density, lower expansion ratios and cell size. Differential Scanning Calorimetry and Scanning Electron Microscopy revealed that MCF decreased the glass transition of PLA allowing for a decrease in cell wall thickness when MCF was added. The mechanical performance initially increased with MCF and then decreased. This trend was mimicked by thermal insulation which initially improved. Biodegradation tests showed that the presence of cellulose in PLA improved the compostability of the foams. A maximum comparative mineralization of 95% was obtained for the PLA foam with 3 wt.% MCF when expressed as a fractional percentage of the pure cellulose reference. Energy simulations run on a model house showed that relative to an insulation of polyurethane, the bio-resourced foams led to no more than a 12% increase in heating and cooling. The energy efficiency of the foams was best at low MCF fractions.
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Characterization and properties of hybrid foams from nanocellulose and kaolin-microfibrillated cellulose composite
Abstract Hybrid nanocellulose-based foams are a desirable class of low-density and porous materials for their potential in many applications. This study aims at characterizing and understanding the structure-properties relationship of four foam formulations prepared from combinations of cellulose nanofibrils (CNF), cellulose nanocrystals (CNC), and kaolin-microfibrillated cellulose composite. All the foams were crosslinked with a polyamide-epichlorohydrin crosslinker (Polycup) to impart stability under wet conditions without additional functionalization. Foams containing 25 wt% kaolin exhibited excellent shape recovery promoted by a higher load of crosslinker (5 wt%), and superior compressive properties. The addition of CNC at 33.3 wt% and 50 wt% did not seem to enhance the properties of the foam and also reduced the specific surface area. A preliminary comparative study between the four tested formulations was conducted to assess the feasibility of the foam as an adsorbent of methylene blue dye.
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- Award ID(s):
- 1757529
- PAR ID:
- 10307476
- Publisher / Repository:
- Nature Publishing Group
- Date Published:
- Journal Name:
- Scientific Reports
- Volume:
- 10
- Issue:
- 1
- ISSN:
- 2045-2322
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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