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Abstract: 3D printing offers significant potential in creating highly customized interactive and functional objects. However, at present ability to manufacture functional objects is limited by available materials (e.g., various polymers) and their process properties. For instance, many functional objects need stronger materials which may be satisfied with metal printers. However, to create wholly interactive devices, we need both conductors and insulators to create wiring, and electronic components to complete circuits. Unfortunately, the single material nature of metal printing, and its inherent high temperatures, preclude this. Thus, in 3D printed devices, we have had a choice of strong materials, or embedded interactivity, but not both. In this paper, we introduce a set of techniques we call FiberWire, which leverages a new commercially available capability to 3D print carbon fiber composite objects. These objects are light weight and mechanically strong, and our techniques demonstrate a means to embed circuitry for interactive devices within them. With FiberWire, we describe a fabrication pipeline takes advantage of laser etching and fiber printing between layers of carbon-fiber composite to form low resistance conductors, thereby enabling the fabrication of electronics directly embedded into mechanically strong objects. Utilizing the fabrication pipeline, we show a range of sensor designs, their performance characterization on these new materials and finally three fully printed example object that are both interactive and mechanically strong -- a bicycle handle bar with interactive controls, a swing and impact sensing golf club and an interactive game controller (Figure 1).
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3D printed electronic materials and devices.
Abstract 3D printing of functional materials and devices is an emerging technology which may facilitate a higher degree of freedom in the fabrication of electronic devices in terms of material selection, 3D device form factor, morphology of target surfaces, and autonomy. This chapter discusses 3D printed electronics from the perspective of ink properties and device fabrication, including light-emitting diodes, tactile sensors and wireless powering. In combination with the progress in 3D structured light scanning, advances in computer vision, and commercial trends toward miniaturization, the prospect of autonomous, compact and portable 3D printers for electronic materials is discussed. Because the performance of 3D printed electronics is sensitively influenced by the homogeneity of printed layers, an understanding of fluid mechanics may enhance the quality of the printing and thus the performance of the resulting devices. Lastly, in order to create conformal contact between 3D printed electronics and the human body, an understanding of interfacial mechanics for 3D printed devices is suggested.
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- Award ID(s):
- 1420013
- PAR ID:
- 10310114
- Date Published:
- Journal Name:
- Woodhead Publishing reviews
- ISSN:
- 2048-0571
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1016/B978-0-08-102260-3.00013-5
