skip to main content


This content will become publicly available on December 1, 2024

Title: Shape-Controlled Synthesis of Platinum-Based Nanocrystals and Their Electrocatalytic Applications in Fuel Cells
Abstract To achieve environmentally benign energy conversion with the carbon neutrality target via electrochemical reactions, the innovation of electrocatalysts plays a vital role in the enablement of renewable resources. Nowadays, Pt-based nanocrystals (NCs) have been identified as one class of the most promising candidates to efficiently catalyze both the half-reactions in hydrogen- and hydrocarbon-based fuel cells. Here, we thoroughly discuss the key achievement in developing shape-controlled Pt and Pt-based NCs, and their electrochemical applications in fuel cells. We begin with a mechanistic discussion on how the morphology can be precisely controlled in a colloidal system, followed by highlighting the advanced development of shape-controlled Pt, Pt-alloy, Pt-based core@shell NCs, Pt-based nanocages, and Pt-based intermetallic compounds. We then select some case studies on models of typical reactions (oxygen reduction reaction at the cathode and small molecular oxidation reaction at the anode) that are enhanced by the shape-controlled Pt-based nanocatalysts. Finally, we provide an outlook on the potential challenges of shape-controlled nanocatalysts and envision their perspective with suggestions. "Image missing"  more » « less
Award ID(s):
1808383
NSF-PAR ID:
10404270
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
Nano-Micro Letters
Volume:
15
Issue:
1
ISSN:
2311-6706
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract Among the multi-metallic nanocatalysts, Pt-based alloy nanocrystals (NCs) have demonstrated promising performance in fuel cells and water electrolyzers. Herein, we demonstrate a facile colloidal synthesis of monodisperse trimetallic Pt–Fe–Ni alloy NCs through a co-reduction of metal precursors. The as-synthesized ternary NCs exhibit superior mass and specific activities toward oxygen reduction reaction (ORR), which are ∼2.8 and 5.6 times as high as those of the benchmark Pt/C catalyst, respectively. The ORR activity of the carbon-supported Pt–Fe–Ni nanocatalyst is persistently retained after the durability test. Owing to the incorporation of Fe and Ni atoms into the Pt lattice, the as-prepared trimetallic Pt-alloy electrocatalyst also manifestly enhances the electrochemical activity and durability toward the oxygen evolution reaction with a reduced overpotential when compared with that of the benchmark Pt/C (△ η = 0.20 V, at 10 mA cm −2 ). This synthetic strategy paves the way for improving the reactivity for a broad range of electrocatalytic applications. 
    more » « less
  2. Octahedrally shaped Pt–Ni alloy nanoparticles on carbon supports have demonstrated unprecedented electrocatalytic activity for the oxygen reduction reaction (ORR), sparking interest as catalysts for low-temperature fuel cell cathodes. However, deterioration of the octahedral shape that gives the catalyst its superior activity currently prohibits the use of shaped catalysts in fuel cell devices, while the structural dynamics of the overall catalyst degradation are largely unknown. We investigate the time-resolved degradation pathways of such a Pt–Ni alloy catalyst supported on carbon during cycling and startup/shutdown conditions using an in situ STEM electrochemical liquid cell, which allows us to track changes happening over seconds. Thereby we can precisely correlate the applied electrochemical potential with the microstructural response of the catalyst. We observe changes of the nanocatalysts’ structure, monitor particle motion and coalescence at potentials that corrode carbon, and investigate the dissolution and redeposition processes of the nanocatalyst under working conditions. Carbon support motion, particle motion, and particle coalescence were observed as the main microstructural responses to potential cycling and holds in regimes where carbon corrosion happens. Catalyst motion happened more severely during high potential holds and sudden potential changes than during cyclic potential sweeps, despite carbon corrosion happening during both, as suggested by ex situ DEMS results. During an extremely high potential excursion, the shaped nanoparticles became mobile on the carbon support and agglomerated facet-to-facet within 10 seconds. These experiments suggest that startup/shutdown potential treatments may cause catalyst coarsening on a much shorter time scale than full collapse of the carbon support. Additionally, the varying degrees of attachment of particles on the carbon support indicates that there is a distribution of interaction strengths, which in the future should be optimized for shaped particles. We further track the dissolution of Ni nanoparticles and determine the dissolution rate as a function of time for an individual nanoparticle – which occurs over the course of a few potential cycles for each particle. This study provides new visual understanding of the fundamental structural dynamics of nanocatalysts during fuel cell operation and highlights the need for better catalyst-support anchoring and morphology for allowing these highly active shaped catalysts to become useful in PEM fuel cell applications. 
    more » « less
  3. Abstract

    Bimetallic nanocrystals (NCs), associated with various surface functions such as ligand effect, ensemble effect, and strain effect, exhibit superior electrocatalytic properties. The stress‐induced surface strain effect can alter binding strength between the surface active sites and reactants as well as their intermediates, and the electrochemical performance of bimetallic NCs can be significantly facilitated by the lattice‐strain modification via their morphologies, sizes, shell‐thickness, surface defectiveness as well as compositions. In this review, an overview of fundamental principles, characterization techniques, and quantitative determination of the surface lattice strain is provided. Various strategies and synthesis efforts on creating lattice‐strain‐engineered bimetallic NCs, including the de‐alloying process, atomic layer‐by‐layer deposition, thermal treatment evolution, one‐pot synthesis, and other efforts are also discussed. It is further outlined how the lattice strain effect promotes electrochemical catalysis through the selected case studies. The reactions on oxygen reduction reaction, small molecular oxidation, water splitting reaction, and electrochemical carbon dioxide reduction reactions are focused. In particular, studies of lattice strain arisen from core–shell nanostructure and defectiveness are highlighted. Lastly, the potential challenges are summarized and the prospects of lattice‐strain‐based engineering on bimetallic nanocatalysts with suggestion and guidance of the future electrocatalyst design are envisioned.

     
    more » « less
  4. Abstract

    Fabrication of 3dmetal‐based core@shell nanocatalysts with engineered Pt‐surfaces provides an effective approach for improving the catalytic performance. The challenges in such preparation include shape control of the 3dmetallic cores and thickness control of the Pt‐based shells. Herein, we report a colloidal seed‐mediated method to prepare octahedral CuNi@Pt‐Cu core@shell nanocrystals using CuNi octahedral cores as the template. By precisely controlling the synthesis conditions including the deposition rate and diffusion rate of the shell‐formation through tuning the capping ligand, reaction temperature, and heating rate, uniform Pt‐based shells can be achieved with a thickness of <1 nm. The resultant carbon‐supported CuNi@Pt‐Cu core@shell nano‐octahedra showed superior activity in electrochemical methanol oxidation reaction (MOR) compared with the commercial Pt/C catalysts and carbon‐supported CuNi@Pt‐Cu nano‐polyhedron counterparts.

     
    more » « less
  5. Abstract

    Fabrication of 3dmetal‐based core@shell nanocatalysts with engineered Pt‐surfaces provides an effective approach for improving the catalytic performance. The challenges in such preparation include shape control of the 3dmetallic cores and thickness control of the Pt‐based shells. Herein, we report a colloidal seed‐mediated method to prepare octahedral CuNi@Pt‐Cu core@shell nanocrystals using CuNi octahedral cores as the template. By precisely controlling the synthesis conditions including the deposition rate and diffusion rate of the shell‐formation through tuning the capping ligand, reaction temperature, and heating rate, uniform Pt‐based shells can be achieved with a thickness of <1 nm. The resultant carbon‐supported CuNi@Pt‐Cu core@shell nano‐octahedra showed superior activity in electrochemical methanol oxidation reaction (MOR) compared with the commercial Pt/C catalysts and carbon‐supported CuNi@Pt‐Cu nano‐polyhedron counterparts.

     
    more » « less