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The objective of this research was to quantify the change in magnitude and depth of compressive residual stress (CRS) retained in the subsurface by interlayer coldworking when subjected to localized annealing that superimposed tensile stress. The approach was to hybridize additive manufacturing of AlSi10Mg alloy by coupling powder bed fusion (PBF) with laser shock peening (LSP) and characterize the resultant residual stress state by the hole-drilling method. The research found localized annealing from layer deposition formed two distinct regions in the subsurface, which was driven by localized and bulk stress redistribution. The experiments also showed that residual stress redistribution from LSP reached 550 µm into the subsurface, whereas local annealing from the deposition of layers extended only to a depth of 160 µm. Hence, compressive stress imparted by LSP was not entirely canceled by local annealing from PBF. This work provides the first quantification of the stress state response of hybrid additively manufactured parts to thermal loads and is fundamental to improving part performance through increased functional reliability, fatigue life, and corrosion resistance.
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Microstructures and mechanical properties of α‐SiC ceramics after high‐temperature laser shock peening
Abstract A novel high‐temperature laser shock peening (HT‐LSP) process was applied to polycrystalline α‐SiC to improve the mechanical performance. HT‐LSP prevents microcrack formation on the surface while induces plastic deformation in the form of dislocation slip on the basal planes, which may be caused by the combination of high shock pressure and a lower critical resolved shear stress at 1000℃. A maximum compressive residual stress of 650 MPa, measured with Raman spectroscopy, was introduced into the surface of α‐SiC by HT‐LSP, which can increase the nanohardness and in‐plane fracture toughness of α‐SiC by 8% and 36%, respectively. This work presents a fundamental base for the promising applications of HT‐LSP to brittle ceramics to increase their plasticity and mechanical properties.
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- PAR ID:
- 10448109
- Publisher / Repository:
- Wiley-Blackwell
- Date Published:
- Journal Name:
- Journal of the American Ceramic Society
- Volume:
- 105
- Issue:
- 4
- ISSN:
- 0002-7820
- Page Range / eLocation ID:
- p. 2411-2420
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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