skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Programmed shape-morphing into complex target shapes using architected dielectric elastomer actuators
Dielectric elastomer actuators (DEAs) are among the fastest and most energy-efficient, shape-morphing materials. To date, their shapes have been controlled using patterned electrodes or stiffening elements. While their actuated shapes can be analyzed for prescribed configurations of electrodes or stiffening elements (the forward problem), the design of DEAs that morph into target shapes (the inverse problem) has not been fully addressed. Here, we report a simple analytical solution for the inverse design and fabrication of programmable shape-morphing DEAs. To realize the target shape, two mechanisms are combined to locally control the actuation magnitude and direction by patterning the number of local active layers and stiff rings of varying shapes, respectively. Our combined design and fabrication strategy enables the creation of complex DEA architectures that shape-morph into simple target shapes, for instance, those with zero, positive, and negative Gaussian curvatures as well as complex shapes, such as a face.  more » « less
Award ID(s):
2011754
PAR ID:
10501573
Author(s) / Creator(s):
; ; ;
Publisher / Repository:
Science
Date Published:
Journal Name:
Science Advances
Volume:
8
Issue:
28
ISSN:
2375-2548
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract Shape morphing that transforms morphologies in response to stimuli is crucial for future multifunctional systems. While kirigami holds great promise in enhancing shape-morphing, existing designs primarily focus on kinematics and overlook the underlying physics. This study introduces a differentiable inverse design framework that considers the physical interplay between geometry, materials, and stimuli of active kirigami, made by soft material embedded with magnetic particles, to realize target shape-morphing upon magnetic excitation. We achieve this by combining differentiable kinematics and energy models into a constrained optimization, simultaneously designing the cuts and magnetization orientations to ensure kinematic and physical feasibility. Complex kirigami designs are obtained automatically with unparalleled efficiency, which can be remotely controlled to morph into intricate target shapes and even multiple states. The proposed framework can be extended to accommodate various active systems, bridging geometry and physics to push the frontiers in shape-morphing applications, like flexible electronics and minimally invasive surgery. 
    more » « less
  2. Thin bistable composite laminates can be used for shape morphing applications by virtue of their material properties and asymmetric ply layup. These laminates are called bistable because they can be snapped into two or more stable shapes. A single bistable patch can result in simple cylindrical shapes and when multiple such patches are assembled into a single multi-patch laminate they result in more complex shapes and multiple stable shapes that can find wide practical use in shape morphing applications. Analytical models exist that can approximate the stable shapes of the laminates from the input of material properties and laminate geometry. And these models correlate with FEA and experiment to a satisfactory degree and could be used for the design of multi patch laminates. In this research, we make use of these analytical models that solve for a four-patch grid laminate and create a design method based on optimization to solve the reverse problem to arrive at the laminate parameters given the target shape(s). Two approaches are presented wherein one targets a single stable shape and the other targets two stable shapes which are the shapes before and after snap through. This work would be useful to understand how multi-patch laminates could be designed using optimization. 
    more » « less
  3. Abstract Across fields of science, researchers have increasingly focused on designing soft devices that can shape‐morph to achieve functionality. However, identifying a rest shape that leads to a target 3D shape upon actuation is a non‐trivial task that involves inverse design capabilities. In this study, a simple and efficient platform is presented to design pre‐programmed 3D shapes starting from 2D planar composite membranes. By training neural networks with a small set of finite element simulations, the authors are able to obtain both the optimal design for a pixelated 2D elastomeric membrane and the inflation pressure required for it to morph into a target shape. The proposed method has potential to be employed at multiple scales and for different applications. As an example, it is shown how these inversely designed membranes can be used for mechanotherapy applications, by stimulating certain areas while avoiding prescribed locations. 
    more » « less
  4. Abstract Shape-morphing robots can change their morphology to fulfill different tasks in varying environments, but existing shape-morphing capability is not embedded in a robot’s body, requiring bulky supporting equipment. Here, we report an embedded shape-morphing scheme with the shape actuation, sensing, and locking, all embedded in a robot’s body. We showcase this embedded scheme using three morphing robotic systems: 1) self-sensing shape-morphing grippers that can adapt to objects for adaptive grasping; 2) a quadrupedal robot that can morph its body shape for different terrestrial locomotion modes (walk, crawl, or horizontal climb); 3) an untethered robot that can morph its limbs’ shape for amphibious locomotion. We also create a library of embedded morphing modules to demonstrate the versatile programmable shapes (e.g., torsion, 3D bending, surface morphing, etc.). Our embedded morphing scheme offers a promising avenue for robots to reconfigure their morphology in an embedded manner that can adapt to different environments on demand. 
    more » « less
  5. Inspired by the quest for shape-shifting structures in a range of applications, we show how to create morphable structural materials using a neutrally stable unit cell as a building block. This unit cell is a self-stressed hinged structure with a one-parameter family of morphing motions that are all energetically equivalent. However, unlike kinematic mechanisms, the unit cell is not infinitely floppy and instead exhibits a tunable mechanical response akin to that of an ideal rigid-plastic material. Theory and simulations allow us to explore the properties of planar and spatial assemblies of neutrally stable elements, and solve the inverse problem of designing assemblies that can morph from one given shape into another. Simple experimental prototypes of these assemblies corroborate our theoretical results and show that the addition of switchable hinges allows us to create load-bearing structures. Altogether, totimorphs pave the way for structural materials whose geometry and deformation response can be controlled independently and at multiple scales. 
    more » « less