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Silver nanowires (AgNWs) are one kind of nanomaterials for various applications such as solar panel cells and biosensors. However, the morphology of AgNWs, particularly their length and diameter, plays a critical role in determining the efficiency of energy storage systems and the transmittance of biosensors. Thus, it is imperative to study synthesis strategy for morphology control. This study focuses on synthesizing AgNWs through the solvothermal approach and aims to understand the individual and combined effects of three nucleants, NaCl, Fe(NO3)3 and NaBr, on the morphology of AgNWs. Using a modified successive multistep growth (SMG) approach and fine-tuning the nucleant concentrations, this study synthesized AgNWs with controllable aspect ratios, while minimizing the presence of undesirable byproducts like nanoparticles. Our results demonstrated the successful synthesis of AgNWs with favorable morphologies, including lengths of approximately 180 µm and diameters of 40 nm, thus resulting in aspect ratios of 4500. In addition, to assess the quality of the synthesized AgNWs, this work developed computational tools that uses MATLAB to automate the analysis of scanning electron microscope (SEM) images for detecting silver nanoparticles. This automated approach provides a quantitative analysis tool for material characterization and holds the promise for long-term evaluation of diverse AgNW samples, thereby paving the way for advancements in their synthesis and application. Overall, this study demonstrates the significance of morphology control in AgNW synthesis and presents a robust framework for material characterization and quality analysis.
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This content will become publicly available on June 1, 2026
An Overview of Silver Nanowire Polyol Synthesis Using Millifluidic Flow Reactors for Continuous Transparent Conductive Film Manufacturing by Direct Ink Writing
Silver nanowires (AgNWs) have garnered significant attention in nanotechnology due to their unique mechanical and electrical properties and versatile applications. This review explores the synthesis of AgNWs, with a specific focus on the utilization of millifluidic flow reactors (MFRs) as a promising platform for controlled and efficient production. It begins by elucidating the exceptional characteristics and relevance of AgNWs in various technological domains and then delves into the principles and advantages of MFRs by showcasing their pivotal role in enhancing the precision and scalability of nanowire synthesis. Within this review, an overview of the diverse synthetic methods employed for AgNW production using MFRs is provided. Special attention is given to the intricate parameters and factors influencing synthesis and how MFRs offer superior control over these critical variables. Recent advances in this field are highlighted, revealing innovative strategies and promising developments that have emerged. As with any burgeoning field, challenges are expected, so future directions are explored, offering insights into the current limitations and opportunities for further exploration. In conclusion, this review consolidates the state-of-the-art knowledge in AgNW synthesis and emphasizes the critical role of MFRs in shaping the future of nanomaterial production and nanomanufacturing.
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- PAR ID:
- 10653184
- Publisher / Repository:
- MDPI
- Date Published:
- Journal Name:
- Nanomanufacturing
- Volume:
- 5
- Issue:
- 2
- ISSN:
- 2673-687X
- Page Range / eLocation ID:
- 7
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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