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Abstract While soft robots enjoy the benefits of high adaptability and safety, their inherent flexibility makes them suffer from low load-carrying capacity and motion precision, which limits their applications to a broader range of fields. To address this problem, we propose a novel compliant hinge joint with a stiff backbone for load-carrying coupled with soft pneumatic networks (PneuNets) bending actuators. We derive a pseudo-rigid-body model of the joint design and validate it through experiments and simulations. The results show that the joint can achieve a large range of bending angles. The off-axis stiffness is from 16.74 to 627.63 times the in-axis stiffness. This design can carry a heavy load off-axis while maintaining the in-axis flexibility. This work lays out the foundation for designing high-performance soft robots by combining various flexure mechanisms and pneumatic bending actuators. 

Abstract This article presents a novel soft robotic gripper with a high payload capacity based on the layer jamming technology. Soft robots have a high adaptability, however suffer a low payload capacity. To overcome these conflicting challenges, here we introduce a 3D printed multi-material gripper that integrates jamming layers for enhancing payload capacity. By inflating the internal air chamber with positive pressure, the finger can be actuated to a large bending angle for adapting complex shapes. Layers of jamming sheets are bounded on the finger structure and are then sealed inside a vacuum bag. When a high payload is desired, air inside the vacuum bag is drawn out and a negative air pressure is applied to the jamming layers, which leads to the gripper locked at the actuated shape. To evaluate the performance of the gripper, we conducted extensive tests including actuation, stiffness variation, typical payload capacity, and adaptability. The results show that our gripper is not only highly adaptable just like most soft grippers but also more importantly capable of grasping heavy (about 6–10 kg) objects comparable to rigid-body counterparts. 

Structural DNA nanotechnology has enabled the design and construction of complex nanoscale structures with precise geometry and programmable dynamic and mechanical properties. Recent efforts have led to major advances in the capacity to actuate shape changes of DNA origami devices and incorporate DNA origami into larger assemblies, which open the prospect of using DNA to design shape-morphing assemblies as components of micro-scale reconfigurable or sensing materials. Indeed, a few studies have constructed higher order assemblies with reconfigurable devices; however, these demonstrations have utilized structures with relatively simple motion, primarily hinges that open and close. To advance the shape changing capabilities of DNA origami assemblies, we developed a multi-component DNA origami 6-bar mechanism that can be reconfigured into various shapes and can be incorporated into larger assemblies while maintaining capabilities for a variety of shape transformations. We demonstrate the folding of the 6-bar mechanism into four different shapes and demonstrate multiple transitions between these shapes. We also studied the shape preferences of the 6-bar mechanism in competitive folding reactions to gain insight into the relative free energies of the shapes. Furthermore, we polymerized the 6-bar mechanism into tubes with various cross-sections, defined by the shape of the individual mechanism, and we demonstrate the ability to change the shape of the tube cross-section. This expansion of current single-device reconfiguration to higher order scales provides a foundation for nano to micron scale DNA nanotechnology applications such as biosensing or materials with tunable properties. 

Abstract Variable stiffness robots may provide an effective way of trading-off between safety and speed during physical human–robot interaction. In such a compromise, the impact force reduction capability and maximum safe speed are two key performance measures. To quantitatively study how dynamic parameters such as mass, inertia, and stiffness affect these two performance measures, performance indices for impact force reduction capability and maximum speed of variable stiffness robots are proposed based on the impact ellipsoid in this paper. The proposed performance indices consider different impact directions and kinematic configurations in the large. Combining the two performance indices, the global performance of variable stiffness robots is defined. A two-step optimization method is designed to achieve this global performance. A two-link variable stiffness link robot example is provided to show the efficacy of the proposed method. 

Abstract In this paper, we present a novel compliant robotic gripper with three variable stiffness fingers. While the shape morphing of the fingers is cable-driven, the stiffness variation is enabled by layer jamming. The inherent flexibility makes compliant gripper suitable for tasks such as grasping soft and irregular objects. However, their relatively low load capacity due to intrinsic compliance limits their applications. Variable stiffness robotic grippers have the potential to address this challenge as their stiffness can be tuned on demand of tasks. In our design, the compliant backbone of finger is made of 3D-printed PLA materials sandwiched between thin film materials. The workflow of the robotic gripper follows two basic steps. First, the compliant skeleton is driven by a servo motor via a tension cable and bend to a desired shape. Second, upon application of a negative pressure, the finger is stiffened up because friction between contact surfaces of layers that prevents their relative movement increases. As a result, their load capacity will be increased proportionally. Tests for stiffness of individual finger and load capacity of the robotic gripper are conducted to validate capability of the design. The results showed a 180-fold increase in stiffness of individual finger and a 30-fold increase in gripper’s load capacity. 

Abstract In this paper, we study the effects of mechanical compliance on safety in physical human–robot interaction (pHRI). More specifically, we compare the effect of joint compliance and link compliance on the impact force assuming a contact occurred between a robot and a human head. We first establish pHRI system models that are composed of robot dynamics, an impact contact model, and head dynamics. These models are validated by Simscape simulation. By comparing impact results with a robotic arm made of a compliant link (CL) and compliant joint (CJ), we conclude that the CL design produces a smaller maximum impact force given the same lateral stiffness as well as other physical and geometric parameters. Furthermore, we compare the variable stiffness joint (VSJ) with the variable stiffness link (VSL) for various actuation parameters and design parameters. While decreasing stiffness of CJs cannot effectively reduce the maximum impact force, CL design is more effective in reducing impact force by varying the link stiffness. We conclude that the CL design potentially outperforms the CJ design in addressing safety in pHRI and can be used as a promising alternative solution to address the safety constraints in pHRI.