Refractory high-entropy alloys (RHEAs) are promising high-temperature structural materials. Their large compositional space poses great design challenges for phase control and high strength-ductility synergy. The present research pioneers using integrated high-throughput machine learning with Monte Carlo simulations supplemented by ab initio calculations to effectively navigate phase selection and mechanical property predictions, developing single-phase ordered B2 aluminum-enriched RHEAs (Al-RHEAs) demonstrating high strength and ductility. These Al-RHEAs achieve remarkable mechanical properties, including compressive yield strengths up to 1.7 gigapascals, fracture strains exceeding 50%, and notable high-temperature strength retention. They also demonstrate a tensile yield strength of 1.0 gigapascals with a ductility of 9%, albeit with B2 ordering. Furthermore, we identify valence electron count domains for alloy ductility and brittleness with the explanation from density functional theory and provide crucial insights into elemental influence on atomic ordering and mechanical performance. The work sets forth a strategic blueprint for high-throughput alloy design and reveals fundamental principles governing the mechanical properties of advanced structural alloys.
more »
« less
Predicting the optimum compositions of high-performance Cu–Zn alloys via machine learning
In the alloy materials, their mechanical properties mightly rely on the compositions and concentrations of chemical elements. Therefore, looking for the optimum elemental concentration and composition is still a critical issue to design high-performance alloy materials. Traditional alloy designing method via “trial and error” or domain experts’ experiences is barely possible to solve the issue. Here, we propose a “composition-oriented” method combined machine learning to design the Cu–Zn alloys with the high strengths, high ductility, and low friction coefficient. The method of separate training for each attribute label is used to study the effects of elemental concentrations on the mechanical properties of Cu–Zn alloys. Moreover, the elemental concentrations of new Cu–Zn alloys with the good mechanical properties are predicted by machine learning. The current results reveal the vital importance of the “composition-oriented” design method via machine learning for the development of high-performance alloys in a broad range of elemental compositions.
more »
« less
- Award ID(s):
- 1809640
- PAR ID:
- 10265836
- Date Published:
- Journal Name:
- Journal of Materials Research
- Volume:
- 35
- Issue:
- 20
- ISSN:
- 0884-2914
- Page Range / eLocation ID:
- 2709 to 2717
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Machine learning-based inverse materials discovery has attracted enormous attention recently due to its flexibility in dealing with black box models. Yet, many metaheuristic algorithms are not as widely applied to materials discovery applications as machine learning methods. There are ongoing challenges in applying different optimization algorithms to discover materials with single- or multi-elemental compositions and how these algorithms differ in mining the ideal materials. We comprehensively compare 11 different optimization algorithms for the design of single- and multi-elemental crystals with targeted properties. By maximizing the bulk modulus and minimizing the Fermi energy through perturbing the parameterized elemental composition representations, we estimated the unique counts of elemental compositions, mean density scan of the objectives space, mean objectives, and frequency distributed over the materials’ representations and objectives. We found that nature-inspired algorithms contain more uncertainties in the defined elemental composition design tasks, which correspond to their dependency on multiple hyperparameters. Runge–Kutta optimization (RUN) exhibits higher mean objectives, whereas Bayesian optimization (BO) displayed low mean objectives compared with other methods. Combined with materials count and density scan, we propose that BO strives to approximate a more accurate surrogate of the design space by sampling more elemental compositions and hence have lower mean objectives, yet RUN will repeatedly sample the targeted elemental compositions with higher objective values. Our work sheds light on the automated digital design of materials with single- and multi-elemental compositions and is expected to elicit future studies on materials optimization, such as composite and alloy design based on specific desired properties.more » « less
-
The mechanical properties of materials are fundamentally determined by the behavior of atomic bonds under stress. Probing bond behavior during deformation, however, is highly challenging, particularly for materials with complex chemical compositions and/or atomic structures, such as metallic glasses (MGs). As a result, a significant gap exists in the current understanding of the mechanical properties of MGs in relation to the atomic bond behavior and how this relationship is influenced by metallurgical factors (e.g., alloy composition, processing conditions). Here, we present our study of the compositional effects on the tensile behavior of atomic bonds in Cu93−xZrxAl7 (x = 40, 50, 60 at.%) MGs using large-scale molecular dynamics (MD) simulations and statistical analysis. Specifically, we examine the populations (fractions), mean bond lengths, mean bond z-lengths, and mean bond z-strains of the different bond types before and during tensile loading (in the z-direction), and we compare these quantities across the different alloy compositions. Among our key findings, we show that increasing the Zr content in the alloy composition leads to shortened Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr bonds and elongated Cu-Cu bonds, as evidenced by their mean bond lengths. During deformation, the shorter Zr-Zr bonds and longer Cu-Cu bonds in the higher-Zr-content alloys, compared with those in the x = 40 alloy, appear stronger (more elastic stretching in the z-direction) and weaker (less z-stretching), respectively, consistent with general expectations. In contrast, the Al-Cu, Al-Zr, and Cu-Zr bonds in the higher-Zr-content alloys appear weaker in the elastic regime, despite their shortened mean bond lengths. This apparent paradox can be reconciled by considering the fractions of these bonds associated with icosahedral clusters, which are known to be more resistant to deformation than the rest of the glassy structure. We also discuss how the compositional effects on the bond behavior relate to variations in the overall stress–strain behavior of the different alloys.more » « less
-
Abstract Laser powder-bed fusion (L-PBF) additive manufacturing presents ample opportunities to produce net-shape parts. The complex laser-powder interactions result in high cooling rates that often lead to unique microstructures and excellent mechanical properties. Refractory high-entropy alloys show great potential for high-temperature applications but are notoriously difficult to process by additive processes due to their sensitivity to cracking and defects, such as un-melted powders and keyholes. Here, we present a method based on a normalized model-based processing diagram to achieve a nearly defect-free TiZrNbTa alloy via in-situ alloying of elemental powders during L-PBF. Compared to its as-cast counterpart, the as-printed TiZrNbTa exhibits comparable mechanical properties but with enhanced elastic isotropy. This method has good potential for other refractory alloy systems based on in-situ alloying of elemental powders, thereby creating new opportunities to rapidly expand the collection of processable refractory materials via L-PBF.more » « less
-
Alloying is a common technique to optimize the functional properties of materials for thermoelectrics, photovoltaics, energy storage etc. Designing thermoelectric (TE) alloys is especially challenging because it is a multi-property optimization problem, where the properties that contribute to high TE performance are interdependent. In this work, we develop a computational framework that combines first-principles calculations with alloy and point defect modeling to identify alloy compositions that optimize the electronic, thermal, and defect properties. We apply this framework to design n-type Ba 2(1− x ) Sr 2 x CdP 2 Zintl thermoelectric alloys. Our predictions of the crystallographic properties such as lattice parameters and site disorder are validated with experiments. To optimize the conduction band electronic structure, we perform band unfolding to sketch the effective band structures of alloys and find a range of compositions that facilitate band convergence and minimize alloy scattering of electrons. We assess the n-type dopability of the alloys by extending the standard approach for computing point defect energetics in ordered structures. Through the application of this framework, we identify an optimal alloy composition range with the desired electronic and thermal transport properties, and n-type dopability. Such a computational framework can also be used to design alloys for other functional applications beyond TE.more » « less
An official website of the United States government

