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Mobility disabilities are prominent in society with wide-ranging deficits, motivating modular, partial-assist, lower-limb exoskeletons for this heterogeneous population. This paper introduces the Modular Backdrivable Lower-limb Unloading Exoskeleton (M-BLUE), which implements high torque, low mechanical impedance actuators on commercial orthoses with sheet metal modifications to produce a variety of hip- and/or knee-assisting configurations. Benchtop system identification verifies the desirable backdrive properties of the actuator, and allows for torque prediction within 0.4 Nm. An able-bodied human subject experiment demonstrates that three unilateral configurations of M-BLUE (hip only, knee only, and hip-knee) with a simple gravity compensation controller can reduce muscle EMG readings in a lifting and lowering task relative to the bare condition. Reductions in mean muscular effort and peak muscle activation were seen across the primary squat musculature (excluding biceps femoris), demonstrating the potential to reduce fatigue leading to poor lifting posture. These promising results motivate applications of M-BLUE to additional populations, and the expansion of M-BLUE to bilateral and ankle configurations. 

Elastic actuation can improve human-robot interaction and energy efficiency for wearable robots. Previous work showed that the energy consumption of series elastic actuators can be a convex function of the series spring compliance. This function is useful to optimally select the series spring compliance that reduces the motor energy consumption. However, series springs have limited influence on the motor torque, which is a major source of the energy losses due to the associated Joule heating. Springs in parallel to the motor can significantly modify the motor torque and therefore reduce Joule heating, but it is unknown how to design springs that globally minimize energy consumption for a given motion of the load. In this work, we introduce the stiffness design of linear and nonlinear parallel elastic actuators via convex optimization. We show that the energy consumption of parallel elastic actuators is a convex function of the spring stiffness and compare the energy savings with that of optimal series elastic actuators. We analyze robustness of the solution in simulation by adding uncertainty of 20% of the RMS load kinematics and kinetics for the ankle, knee, and hip movements for level-ground human walking. When the winding Joule heating losses are dominant with respect to the viscous losses, our optimal PEA designs outperform SEA designs by further reducing the motor energy consumption up to 63%. Comparing to the linear PEA designs, our nonlinear PEA designs further reduced the motor energy consumption up to 31%. From our convex formulation, our global optimal nonlinear parallel elastic actuator designs give two different elongation-torque curves for positive and negative elongation, suggesting a clutching mechanism for the final implementation. In addition, the different torque-elongation profiles for positive and negative elongation for nonlinear parallel elastic actuators can cause sensitivity of the energy consumption to changes in the nominal load trajectory. 

Natural dynamics, nonlinear optimization, and, more recently, convex optimization are available methods for stiffness design of energy-efficient series elastic actuators. Natural dynamics and general nonlinear optimization only work for a limited set of load kinetics and kinematics, cannot guarantee convergence to a global optimum, or depend on initial conditions to the numerical solver. Convex programs alleviate these limitations and allow a global solution in polynomial time, which is useful when the space of optimization variables grows (e.g., when designing optimal nonlinear springs or co-designing spring, controller, and reference trajectories). Our previous work introduced the stiffness design of series elastic actuators via convex optimization when the transmission dynamics are negligible, which is an assumption that applies mostly in theory or when the actuator uses a direct or quasi-direct drive. In this work, we extend our analysis to include friction at the transmission. Coulomb friction at the transmission results in a non-convex expression for the energy dissipated as heat, but we illustrate a convex approximation for stiffness design. We experimentally validated our framework using a series elastic actuator with specifications similar to the knee joint of the Open Source Leg, an open-source robotic knee-ankle prosthesis. 

Foot drop is the inability to dorsiflex the ankle (raise the toes) due to neuromuscular impairment, and this common condition can cause trips and falls. Current treatments for chronic foot drop provide dorsiflexion support, but they either impede ankle push off or are not suitable for all patients. Powered ankle-foot orthosis (AFO) can counteract foot drop without these drawbacks, but they are heavy and bulky and have short battery life. To counteract foot drop without the drawbacks of current treatments or powered AFO, we designed and built an AFO powered by dielectric elastomer actuators (DEAs), a type of artificial muscle technology. This paper presents our design and the results of benchtop testing. We found that the DEA AFO can provide 49 % of the dorsiflexion support necessary to raise the foot. Further, charging the DEAs reduced the effort that would be required for plantarflexion compared to that with passive DEA behavior, and this operation could be powered for 7000 steps or more in actual operation. DEAs are a promising approach for building an AFO that counteracts foot drop without impeding plantarflexion, and they may prove useful for other powered prosthesis and orthosis designs. 

This work presents a framework for the simultaneous optimization of motors, transmissions, and mechanisms of different joints of robotic legs with the goal of achieving an energy efficient, precisely controllable and stable locomotion in dynamic environments. This unified framework allowed us to introduce and formulate new performance metrics for the separate evaluation of the system’s stabilizing ability during stance and swing. Moreover, through a case study, this design optimization framework was applied to an anthropomorphic robot leg model and the optimal actuation configurations for the leg were obtained. This case study also helped us investigate the relationships among our three objectives (energy efficiency, and stance and swing control). It was shown that while in some cases a clear trade-off exists, it is not always valid and as such, careful consideration of all three objectives is necessary. 

In this work, we introduce a novel approach to assistive exoskeleton (or powered orthosis) control which avoids needing task and gait phase information. Our approach is based on directly designing the Hamiltonian dynamics of the target closed-loop behavior, shaping the energy of the human and the robot. Relative to previous energy shaping controllers for assistive exoskeletons, we introduce ground reaction force and torque information into the target behavior definition, reformulate the kinematics so as to avoid explicit matching conditions due to under-actuation, and avoid the need to switch between swing and stance energy shapes. Our controller introduces new states into the target Hamiltonian energy that represent a virtual second leg that is connected to the physical leg using virtual springs. The impulse the human imparts to the physical leg is amplified and applied to the virtual leg, but the ground reaction force acts only on the physical leg. A state transformation allows the proposed control to be available using only encoders, an IMU, and ground reaction force sensors. We prove that this controller is stable and passive when acted on by the ground reaction force and demonstrate the controller's strength amplifying behavior in a simulation. A linear analysis based on small signal assumptions allows us to explain the relationship between our tuning parameters and the frequency domain amplification bandwidth. 

Recently, it has been shown that light-weight, passive, ankle exoskeletons with spring-based energy store-and-release mechanisms can reduce the muscular effort of human walking. The stiffness of the spring in such a device must be properly tuned in order to minimize the muscular effort. However, this muscular effort changes for different locomotion conditions (e.g., walking speed), causing the optimal spring stiffness to vary as well. Existing passive exoskeletons have a fixed stiffness during operation, preventing it from responding to changes in walking conditions. Thus, there is a need of a device and auto-tuning algorithm that minimizes the muscular effort across different walking conditions, while preserving the advantages of passive exoskeletons. In this letter, we developed a quasi-passive ankle exoskeleton with a variable stiffness mechanism capable of self-tuning. As the relationship between the muscular effort and the optimal spring stiffness across different walking speeds is not known a priori, a model-free, discrete-time extremum seeking control (ESC) algorithm was implemented for real-time optimization of spring stiffness. Experiments with an able-bodied subject demonstrate that as the walking speed of the user changes, ESC automatically tunes the torsional stiffness about the ankle joint. The average RMS EMG readings of tibialis anterior and soleus muscles at slow walking speed decreased by 26.48% and 7.42%, respectively.